Molex said the Brad HarshIO Ethernet I/O Modules were effectively tested to start and operate in less than 500 ms with Rockwell controllers conforming to EtherNet/IP Quick Connect Class A and Siemens controllers conforming to Profinet Fast Start-Up requirements.

“As Ethernet flows from the office management level down to the factory floor, automation device manufacturers need to adapt products to the constraints of industrial applications,” said Eric Gory, Global Product Manager at Molex.

“When Ethernet is used to control sensors or actuators on robot tooling – such as on a welding robot – it is sometimes necessary to perform a quick change of tools. In the automotive industry, for example, manufacturers have defined that the swapped Ethernet field devices must be able to start and operate in less than 500ms.”

QC and FSU technologies allow the module to operate in less than 500ms meeting industrial applications requirements in factory automation and complex machines like in the packaging, printing, or textile industries.

Brad HarshIO Modules also support safety automation architectures through its separate power supplies to power the outputs (actuators) and the inputs (sensors). The HarshIO Ethernet power connector provides separate grounding isolation between the output ground and the input/logic ground.

Motion Control Tips

The S3000 safety laser scanners from SICK that integrates PROFINET IO interface is the preferred choice for protecting risky areas of robot work cells as well as assembly lines in constructing car body.

All of BMW’s robot and drive systems facilities in Munich and Regensburg are equipped with about 9,000 PROFINET devices integrated into each plant’s network.

BMW has significantly benefited from the integration of SICK’s S3000 safety laser scanners with PROFINET IO to its production network. Many laser scanners are used at the Regensburg facility for body construction as point-of-operation and guards-in welding robot cells.

The S3000 PROFINET IO safety laser scanners allow continuous and complete integration of the field devices. There is also no need for switching modules and sub-distributors having two integrated RJ45 ports with switching functionality.

Cabling effort is significantly reduced, as the entire data transmission is done via one medium within the same physical network.

Supporting the operation concept at BMW’s central plant, the S3000 enables configuration from a central operating computer to speed up commissioning. It also facilitates remote diagnosis and maintenance, allowing direct communication with the field sensor.

With remote diagnosis, the plants can maximise its productivity and availability. For preventive maintenance, it allows sensor to integrate into arrangements. Field sensors are protected from unauthorised modifications using an efficient tracing feature. Compared to classic safety laser scanner installations, the S3000 also reduces cost significantly.

Motion Control Tips

Designed for safety-related applications up to level D, this I/O module is suitable for actuators’ failsafe control, or “following a complete switch-off of the 24V output power supply” reliable emergency OFF functions.

The terminal equipment can be linked directly to the I/O module. Thus, terminal boxes, which are expensive and complex to install, are no longer required, making it possible to employ cost-effective safety solutions for mechanical engineering applications and in the assembly and handling sector.

The I/O module can be utilized in Profibus, Profinet, CANopen or DeviceNet networks, depending on the chosen LioN-Link bus coupler. Furthermore, LioN-Link systems do not require terminating resistors and do not use slave address assignments.

Weighing only 200 g and measuring 182.4 x 30 x 28.4 mm, this module also features a high vibration, a shock resistance with 19V to 30V DC power supply, and a temperature range between 10 degree Celsius and +60 degree Celsius.

“Safety-related outputs can now be switched off directly in the field without the need for an additional terminal box. Moreover, installing these modules saves users even more time and money, because unlike comparable I/O systems they are wired up using only standard products,” said Robert Strehmann, product manager.

Motion Control Tips

Some of the benefits of Balluff’s UHF system include the enabling of real-time visibility for logistics and manufacturing, needing no batteries for long-range transmission and unlike bar codes, UHF does not require “line-of-sight.” Other features include RS232 serial or Ethernet TCP/IP interface options and the ability to detect and process multiple RFID tags at once.

Applications include asset tracking, logistics tracking, closed-loop and supply chain logistics and production tracking.

Balluff can combine the new UHF system with our other passive RFID technologies, including high frequency ISO15693 systems to provide greater flexibility with the highest reliability. Balluff can also provide the necessary services for site surveys, hardware and even software integration to create a fully integrated, cost effective and reliable manufacturing and logistics solution.

For more information on Balluff’s UHF systems, visit: www.balluff.com/UHF

www.balluff.com

Motion Control Tips

Designed to meet the needs of machine manufacturers, value-added resellers and end-user service organizations, Support Connect enables cost effective administration, predictive maintenance and remediation of remotely managed assets without an upfront investment in datacenter hardware, and ongoing infrastructure maintenance.  Support Connect allows service/support resources to concentrate on serving their customers instead of managing the connectivity between companies.

Learn more about Support Connect by visiting http://www.meau.com.

Motion Control Tips

Cicoil’s exclusive crystal-clear silicone encapsulation is tear-resistant, needs no external “armor” or conduit for protection, and will not deform or wear during a lifetime of more than 10 million cycles, even under tight bending radius and high speed flexing conditions. These halogen-free cables are an excellent alternative to bulky round and stiff PTFE, Polyurethane & PVC jacketed flat cables.

Cicoil’s UL recognized, RoHS compliant & CE conforming wire is manufactured in an automated, climate-controlled environment, and exceeds the NASA 1124 outgassing specifications for space use and vacuum requirements. The cable is also 100% contaminant-free, as it is rated for Class 1 clean room use.

Standard “off the shelf” High Flex Unshielded Cable (4 AWG to 30 AWG) is available from stock in continuous lengths, cut to order, or as assemblies, complete with connectors of your choice, 100% tested and inspected.  For additional abrasion resistance, Cicoil offers anti-friction coating options by request.

Visit www.cicoil.com for more information.

Motion Control Tips

The new NI cRIO-908x systems feature an Intel® Core™ i7 dual-core processor for increased processing power, Xilinx Spartan-6 field-programmable gate arrays (FPGAs) and the option of a Windows Embedded Standard 7 (WES7) OS configuration for monitoring and control applications that require exceptional performance and the ruggedness of CompactRIO. For high-volume and OEM applications, the new NI sbRIO-9605/06 devices are sized from less than 102.87 mm x 96.52 mm and offer greater customization and I/O support than previous versions.

With the Intel Core i7 dual-core 1.33 GHz processor and up to a Xilinx Spartan-6 LX150 FPGA, the cRIO-908x systems deliver the highest processing power of any CompactRIO product and are ideal for performing complex signal processing and control within applications such as rapid control prototyping, advanced motion control and machine vision. The controllers can be configured with a WES7 OS, which gives engineers access to a broad ecosystem of Windows-based software and integrated graphics, or a real-time OS for reliable, deterministic performance. The systems provide a variety of high-performance peripheral connectivity including two Gigabit Ethernet ports, a MXI Express port, four USB ports, RS232 and RS485 serial ports and a new CPU eXpansion Module (CXM) that makes it possible to add custom connectivity and expansion to CompactRIO using industry standard protocols.

The new NI Single-Board RIO devices provide a small and cost-optimized form factor for the NI RIO platform and are ideal for embedded monitoring and control applications in industries such as energy and medical. The devices feature a 400 MHz processor and Xilinx Spartan-6 FPGA to provide reliability and performance at a low price point for OEMs. The devices also offer built-in peripherals such as RS232, CAN, USB and Ethernet. Additionally, the new devices feature a high-density and high-bandwidth connecter that gives engineers direct access to the FPGA and processor as well as the ability to add peripherals for further customization.

An integral part of the NI graphical system design approach, NI RIO technology combines NI LabVIEW system design software with commercial off-the-shelf hardware to simplify development and shorten time to market when designing advanced control, monitoring and test systems. NI RIO hardware, which includes CompactRIO, NI Single-Board RIO, R Series boards and PXI-based NI FlexRIO, features an architecture with powerful floating-point processors, reconfigurable FPGAs and modular I/O. All NI RIO hardware components are programmed with LabVIEW to give engineers the ability to rapidly create custom timing, signal processing and control for I/O without requiring expertise in low-level hardware description languages or board-level design.

Learn more at www.ni.com/compactrio and www.ni.com/singleboard.

www.ni.com

Motion Control Tips

A configurable modular radio remote control receiver, the MMCU-4 offers four slots that can utilize a vast array of I/O cards such as output cards with analog outputs, relays, opto-coupler outputs as well as input cards for digital and analog signals. The cards can be utilized to send back data to the operator, which is viewed in the transmitter unit as text information, numerical values, or a combination of both. The MMCU-4 also comes with serial interfaces such as Ethernet or Fieldbus that can be matched with any of the mentioned I/O cards.

The optimized MMCU-4 features a high selectivity RF module that can function in a TDMA channel access method, permitting a single RF channel to be shared by several radio remote control systems. Because of the limited supply of licensed frequencies, the enhancement effectively makes the receiver a perfect device for users utilizing highly critical applications on the licensed frequencies.

“Worldwide, Cattron is one of only a few radio remote control suppliers who are capable of offering machine interfaces with this type of functionality and complexity,” commented Frank Martin-Vazquez, Sales Director of Material Handling at Cattron.

“The MMCU-4 receiver can incorporate standard modules into its design, resulting in highly engineered remote control solutions that can be realized fast and cost effectively.”

The new MMCU-4 receiver can also be utilized in with the CattronControl™ LRC-L1 and LRC-M1 transmitters.

Motion Control Tips

The module processes signals to and from the drive, mounts on 35mm DIN rail, and connects the drive to an Ethernet hub or PC. It formats drive signals to conform with the Ethernet standard and transmits these signals to the H2-ERM or H4-ERM, Productivity3000, KEPDirect OPC Server, KEPDirect EBC I/O Server, or independent controllers with a Modbus TCP/IP driver. This allows for greater connectivity to many control system architectures. The GS-EDRV100 is equipped with a serial and an Ethernet communication port and LED activity indicators.  The module ($185) features a built-in Web browser which allows users to configure and control the drive from any Web browser via the IP address of the GS-EDRV100 module.

AutomationDirect has also added the H2-SERIO-4 serial communications model to its line of communication devices for WinPLC and PC-based control systems. The H2-SERIO-4 module has two RS-232C ports and one RS-422/485 terminal. Each port on the module is capable of full hardware handshaking. The H2-SERIO-4 communications module is priced at $165.

For more information, visit www.automationdirect.com.

Motion Control Tips

Ranging from 2 to 12 poles, 2706 Series provides a lever for each pole. Lifting each opens a CAGE CLAMP Spring Pressure unit that remains open for conveniently terminating multi-conductor cables into the terminal strip. Lowering the levers creates an audible click, signaling that the units are secured. 2706 Series resists thermal-, vibration- and current-induced loosening common to screw-style terminations, eliminating preventive maintenance.

Pin spacing ranges from 7.5, 10 to 12.5mm; the 12.5mm variant achieves UL 600V certification. 2706 Series is available with jumper slots for potential commoning via optional comb-style jumper bars; additional accessories include test plugs and marker strips.

For additional information, visit www.wago.us.

Motion Control Tips

RFID with cloud computing leverages shared IT infrastructure and standard software to collect and present tracking data without having to develop, maintain and most importantly, finance a redundant and load balanced infrastructure internally. Cloud applications also provide visibility and access anytime, anywhere, and on any web-enabled device.

By using cloud computing from Balluff and provider partners like IGear, the burden and cost of the IT infrastructure can be greatly reduced or even eliminated.

For example, building an on-premise application for a single machine or work cell would typically require an upfront investment of $30K for hardware, software, and integration services. The ongoing cost of support and maintenance requires an additional $10K investment. Additional challenges with on-premise applications include remote access and keeping up with the latest devices and web browser development.

In contrast, a comparable cloud application would involve an annual subscription of $1K with the potential need for one-time configuration services of $10K; a savings over $20K the first year and as much as $9K every year thereafter. With cloud applications, updates and enhancements are instantly rolled out to all users and the infrastructure is secure, redundant, and load balanced. Using Balluff RFID with cloud computing provides cutting edge visibility and visualization of your data while significantly lowering the cost of ownership.

For more information visit www.balluff.com/RFID.

Motion Control Tips

The KPD202-501 features a backlit 4-line x 20-character LCD surrounded by six programmable function keys, enabling unambiguous, and actionable, multiple-choice menus to be presented to the machine operator. A further 15 keys provide for entering numeric values, together with four pairs of keys for functions such as jogging individual machine axes.

The KPD202-501 operator panel is easy to fit and set up. The panel can be accommodated with minimal impact on layout and merely requires a rectangular cut-out in the fascia; built-in mounting clamps secure the unit by compressing its bezel gasket against the surrounding fascia. The only connections needed are a 24 VDC power feed and the desired communications link. As standard, the panel is equipped with a CANopen port, which offers a choice of D-type and RJ45 plug-in connectors, and a user-selectable RS232/485 serial port.

The interface requires no special programming software or tools and can be programmed direct from the motion controller to which it’s connected, using Baldor’s versatile Mint programming language. This is one of the industry’s most popular motion control languages and it is installed on more than 100,000 systems worldwide. The operator panel is compatible with all of Baldor’s NextMove multi-axis controllers and Mint programmable drives, including the new Mint Lite versions of the MotiFlex e100 and MicroFlex e100. Where CANopen is not available, the panel can be operated as a standard VT100 terminal over its RS232/485 serial port – it is fully supported within the Mint programming language.

An optional plug-in I/O expansion module is available. The module provides four optically-isolated digital inputs and four optically-isolated digital outputs, each of which can be operated over the CANopen bus as standard DS401 remote I/O, for use with ancillary devices such as push button interfaces and indicator lamps. The inputs can be configured as PNP or NPN, while the outputs are PNP only. The I/O can be directly controlled from within the Mint language.

www.baldor.com

Motion Control Tips

Modular Connectors, Push-in Jumper Slot Connectors and exclusive Conductor Entry Connectors can be configured for test harnesses or serve as permanent pluggable connectors. TOPJOB®S terminal blocks have an exclusive retention spring for vibration-proof connections of jumpers and modular connectors.

TOPJOB®S Vertical Jumpers convert a multi-level terminal block into a common potential. Available in two- or three-levels, Vertical Jumpers streamline stocking by specifying one multi-level block and field-modify with appropriate jumper for potential conversion.

Colored Jumpers are available in red or blue and from two- to 10-pole configurations. Colored Jumpers can be used to indicate positive (+) and negative (–) signals for sensor applications.

Among nine Component Plugs are a mini-PCB-compatible variant and component plug model that inserts into the jumper locations of two adjacent TOJPJOB®S terminal blocks. The jumper-compatible model also features an integrated retention spring for vibration-proof connections. Component Plugs create custom products by adding diodes (backlash protection), small resistors (signal conversion or leakage current) or mini-PCBs (custom circuits).

To find out more, email info.us@wago.com

www.wago.us

Motion Control Tips

The Speed Connect release simplifies installation and changeover, even in very restricted space applications. No tools are required, just a one-quarter turn locks or unlocks the bayonet-style connectors.

All Siemens Motion-Connect cables are system-tested to guarantee optimum performance in any motion control system, whether in a Sinumerik^® CNC machine tool or Simotion^® general motion control application. These cables are also compatible with Sinamics^® drive systems and all families of Siemens induction, direct drive and servomotors. Motion-Connect cables are fully shielded to prevent EMC noise emissions and protect the motion control system from ambient environmental noise.  Motion-Connect cables are certified to CE, VDE, UL and UL/CSA standards.

For more information, visit www.usa.siemens.com/motioncontrol.

Motion Control Tips

Most analog applications are covered with this offering of Analog Plugs, with input and output versions available in 4-20mA and 0-10V.

Balluff offers a full IO-Link I/O solution for gathering discrete and analog I/O on major industrial networks. For more information, visit: www.balluff.com/io-link

www.balluff.com

Motion Control Tips

“With its tiny footprint, this exceptionally robust module allows mounting in the most space-confined applications.  In fact, simply placing the G10 inside the cable tray may eliminate mounting entirely – that’s the power and simplicity of ‘connect and done’ functionality,” says Helge Hornis, Manager Intelligent Systems, Pepperl+Fuchs.

The robust single-piece housing makes use of a patented and field-proven hinged cover design that simplifies connectivity, ensures reliable contact to the AS-Interface flat cable, and typically eliminates any additional mounting requirements.  For applications where mounting is required, two integrated M4 screw holes are provided.  The G10 has no gaskets, inserts, separate housing parts, or additional screws that are easily lost.

“As with all other AS-Interface modules, Pepperl+Fuchs  uses high-quality, machined, gold-plated piercing contacts that, unlike the cheap stamped and zinc-coated alternative, provide superior long-term contact stability without damaging the internal strands of the AS-Interface cable,” explains Hornis.  “Placed around each of the piercing contacts is a concentric seal contour that provides high seal contact pressure, a main contributor to the reliable IP68/69K protection, even after many years of service.”

Sensors are powered from the yellow AS-Interface cable, and a continuous output current of up to 1 A can be supplied from AUX power.  All versions of the G10 ultra-compact I/O module family are equipped with bright diagnostic and status LEDs that are visible from all directions.  The G10 family also follows the latest AS-Interface specification 3.0.

Pepperl+Fuchs
www.pepperl-fuchs.us

Motion Control Tips

Majority of CC-Link I/O networks are being operated by control cabinets. IP20 I/O modules are typically placed in costly and bulky enclosures. Due to the need to terminate all I/O points, the solutions are very labor intensive and costly. This can be simplified through the use of supporting cordsets and IP67 CC-Link I/O modules by placing these modules near the concentration of actuators and sensors. The ease of setup and smaller footprint will cut labor and cost of installation materials, and decrease repairs and maintenance troubleshooting.

Among the features of Balluff CC-Link Product include I/O Module Unique push-button display, which allows for easy configuration placed near the block IP67 rugged metal housing that can withstand harsh industrial environments. Its open network is well supported by the CC-Link partner association CLPA, which is comprised of over 1000 companies. The standardized fieldbus CC-Link is designed to integrate various automation components from various providers.

Motion Control Tips

The new systems simplify network topology and PLC setup by using the IO-Link block, which treats the RFID data like standard I/O points. It also helps to reduce costs by running multiple RFID readers off one I/O block using standard, 3-conductor sensor cables.

For example, IO-Link–based RFID could be used in place of barcodes in industrial applications like pallet assembly. RS232 barcode applications typically carry high installation costs, due to the price of the shielded RS232 cables and RS232 communication module for the PLC. There can also be additional cost for an I/O enclosure placed between the barcode readers and the PLC, because of cable length limitations of serial communication.

The Balluff IO-Link solution uses cost-equivalent IO-Link-based RFID heads and processors, but offers 100% data reliability that the barcode readers do not. The Balluff solution can also replace the I/O enclosure, four shielded cordsets, and a 4-port RS232 PLC module with a single IO-Link Expansion Module and four 3-conductor, non-shielded cordsets. This simplifies the installation, reduces cost, and improves data reliability. Also, there are additional I/O points made available by the Expansion Module that can be used for analog devices, pressure sensors, discrete sensors, or a combination of these.

For more information about RFID products for IO-Link, go to: http://www.balluff.com/IO-Link

www.balluff.com

Motion Control Tips

Ideal for harsh environments, the compact EtherCAT module in protection class IP 67 allows the connection of Beckhoff stepper motors up to 50VDC and 5A. An integrated incremental encoder connection on the EP7041 permits the implementation of a single servo axis with the compact IP 67 module.

Within the housing, which measures 5-in. x 1.2-in. x 1-in. (126 x 30 x 26.5mm), the EP7041 contains an encoder connection, two digital inputs for limit switches and a digital output for a brake, ensuring that all signals from a motor are combined in one compact box. In addition to the modules designed for 5A, there is also a 1.5A version (EP7041-1002) for the control of lower power stepper motors. By entering just a few parameters, the EP7041 EtherCAT Box can be adapted to suit the motor and the application.

The stepper motor module is capable of 64-fold micro-stepping, which ensures a smooth and precise motor rotation. The stepper motor modules are particularly well-suited for use in the feed axes of handling and processing machines as well as in assembly technology. Beckhoff offers a corresponding range of stepper motors with standstill torques ranging from 0.38 to 5 Nm.

For more information, email beckhoff.usa@beckhoff.com or visit www.beckhoffautomation.com.

Motion Control Tips

One 750-644 master can communicate with up to seven slaves on a Personal Area Network (PAN), also known as a piconet, via Bluetooth^® 2.0+EDR radio technology. Slave-to-slave data transmission is possible indirectly through the master. The 750-644 Bluetooth^® module offers robust communications with frequency hopping procedures and adaptive transmitting power technologies, which allows the piconet to co-exist with other radio technologies found in industrial applications. Additionally, the data exchange can be encrypted, maximizing security.

The 750-644 is the newest addition to the fieldbus-independent WAGO-I/O-SYSTEM that supports prevalent fieldbus technologies including: ETHERNET I/P, Modbus TCP/IP, PROFIBUS, DeviceNet and CANopen. With the integration of Bluetooth^® networks into the WAGO-I/O-SYSTEM, users can incorporate the new module with all standard fieldbus couplers/controllers found in the WAGO-I/O-SYSTEM, which consists of 300+ analog, digital and specialty modules.

Configuration of the 750-644 is easily accomplished with WAGO-I/O-CHECK 3 software. Additionally, the WAGO-I/O-PRO programming software provides function blocks that make utilizing the module’s full range of functions a straightforward process. The module carries eight on-unit LEDs for on-site diagnostics of interference, signal quality and timeouts. The 750-644 also features an SMA socket for WAGO’s 758-912 antenna, data contact and power jumper contacts.

For more information, visit www.wago.us, or contact WAGO at 1-800-DIN-RAIL or info.us@wago.com.

Motion Control Tips

The 16-point I/O modules are compatible with WAGO’s interface boards, ranging from an LED-equipped 120VAC to 24VDC input interface board, to a 3.75-in. wide, 16-channel relay interface board featuring 5mm plug-in relays. For additional voltage flexibility, the 16-point I/O modules can pair with select interface boards and connect to any voltage up to 120VAC, 6A. All 16-point I/O modules carry onboard LEDs for status indication and utilize CAGE CLAMP^® Spring Pressure Terminations for field connections. WAGO can also design and manufacture custom interface boards.

As part of the fieldbus-independent WAGO-I/O-SYSTEM, the 16-point I/O modules readily integrate into existing WAGO I/O nodes and operate with all WAGO fieldbus couplers/controllers. Extensive monitoring and troubleshooting capabilities are provided via WAGO-I/O-CHECK software.

The 16-Point I/O modules also increase the flexibility of existing Allen-Bradley^® Controllers via WAGO’s free Add-On Instructions.0 The instructions enable users to integrate WAGO I/O, including the new 16-point modules, into RS-Logix^™ 5000 systems via WAGO fieldbus couplers.

For additional information, visit www.wago.us, or contact WAGO at 1-800-DIN-RAIL or info.us@wago.com.

Motion Control Tips

The Expert I/O 1000 incorporates many I/O functions: 16 digital inputs, 16 digital outputs, 2 analog outputs (6 selectable ranges each), 6 analog inputs and 2 brush DC motor controllers with integrated amplifiers. In addition to these I/O functions, it contains 2KB of user accessible nonvolatile memory. Incredibly, all this is incorporated in a compact 6.125” x 3.375” x 2.25” enclosure.

To complement the digital I/O’s exceptionally large voltage range, the Expert I/O 1000 contains software configurable digital input pull resistors to eliminate the need for external pull resistors. They can be configured as pull-ups or pull-downs or can be completely disabled.

Mounting the Expert I/O 1000 is made effortless with its integrated DIN rail mounting mechanism. The innovative design of the DIN rail mounting feature allows the unit to remain stable on flat surfaces when not using DIN rail. This makes it equally suitable for lab bench uses.

Configuring the Expert I/O 1000 is exceedingly easy. All configuration and control is performed through a concise software API. The API is provided in a DLL, making it accessible from any application or development environment that can utilize DLL’s.

Dajac Inc.
www.dajac.com

Motion Control Tips

Cognex Connect™ is a comprehensive suite of communications capabilities for vision systems enabling out-of-the-box connectivity between Cognex In-Sight® vision systems and virtually any major PLC, robot, HMI and Fieldbus system commonly used in factory automation. A point-and-click configuration interface makes it easy to control multiple vision systems from any network PC, and allows users to easily transfer data and images to an enterprise file server or display them in the user’s own operator interface.

The standard Cognex Connect suite of communication capabilities includes pre-configured drivers, ready-to-use templates and sample code to accelerate system set-up and ensure smooth communication with factory automation robots and controllers. Cognex Connect also provides an array of visualization options for integrating inspection images from In-Sight into a central operator interface.

Cognex Connect delivers built-in support for the following controls and communications:

• PLC – Cognex Connect supports open standard industrial Ethernet communications protocols such as MC Protocol, EtherNet/IP and PROFINET for trouble free connection to a wide range of PLCs including Mitsubishi, Rockwell and Siemens.

• PC or HMI – Cognex Connect supports OPC server, Active X display controls, and standard TCP/IP Ethernet protocols.

• Robots – Pre-configured drivers, ready-to-use templates and sample code are available for robots by ABB, Denso, Fanuc, Kawasaki, Kuka, Motoman and Staubli. Communication with robots by Mitsubishi, Adept, Epson and many other manufacturers is also supported.

• Fieldbus – Cognex Connect supports all established standards, including CCLink, DeviceNet, and PROFIBUS.

The Cognex Connect suite of communication capabilities is supported on all Cognex In-Sight models. For more information on Cognex Connect, visit www.cognex.com/connect.

Visit Cognex on-line at www.cognex.com.

Motion Control Tips

Cumming, GA – AutomationDirect introduces Zip-Port™ multiport junction blocks, that provide time, cost and space savings by allowing multiple sensors to be wired to a single block with one cable connecting to the control panel.

Zip-Port junction blocks are available in field wireable or five-meter cable versions, feature four and five-pin M12 connectors in four, six and eight-port models, and offer a choice of one or two I/O per port. The blocks provide 24 VDC and 120 VDC/AC operation in temperatures ranging from -20°C to +80°C (-4°F to +176°F) and also provide an IP67 degree of protection when all ports are either connected or covered with recommended protective caps.

The five-meter integrated cable series come with three 18-gauge wires for power connection and four to sixteen 22-gauge wires for I/O connections, depending on the number of ports. The field-wireable junction blocks allow the installer the option of using his cables of choice and only the I/O necessary. All Zip-Port models are available with or without power and signal LED indicators.

Prices for the Zip-Ports multiport junction blocks start at $39 and include two spare port caps. Additional caps can be purchased in packs of five for $2.50.

Contact the company at 1-800-633-0405.

www.automationdirect.com

Motion Control Tips

The panel meter selector tool enables users to quickly and accurately identify from Red Lion’s broad offering of panel meter solutions the one or more meters that best match their criteria. Users simply answer several questions about their application requirements, and the compatible meters are listed by part number. A short description of each meter, as well as outputs and communications information, are also listed for quick reference, and users can simply click on specific models for more detailed product information.

Key differentiating features for product selection include: signal input, display size, output requirements and communications requirements.

For more information, go to www.redlion.net.

Motion Control Tips

Cincinnati, OH – The Industrial Automation Group of Advantech introduces a lower cost version of their current TPC-66T 5.7” QVGA TFT LCD touch panel computer.  The TPC-66T-E2BE version comes with 64 colors, 320 x 240 resolution and an Intel® low power consuming CPU and heat sink to achieve a unique fanless design.

The low voltage processor (Intel XScale PXA270 312 MHz) with an LED backlight is very power efficient and with its 320 x 240 resolution provides a clear display for its compact size. The TPC-66T-E2BE provides multiple standard communication ports (two RS-232, one RS-485, one Ethernet, and one USB) allowing connectivity with a variety of peripherals.

The TPC-66T-E2BE supports Microsoft® Windows™ CE and comes with a NEMA®4/IP65 front panel resilient enough to withstand the harsh conditions of any industrial environment.

For more information, contact Advantech at 1-800-205-7940 or email at eAinfo@advantech.com.

www.advantech.com

Motion Control Tips

Florence, KY – Balluff’s new line of EtherNet/IP™ machine-mount I/O blocks provides seamless communication down to the sensors and actuators and, along with supporting cables and accessories, offers immediate cost savings with long-term performance.

The comprehensive line of EtherNet/IP™ products includes twelve versions of machine-mount I/O blocks, an IP 67 unmanaged switch, network cables and accessories. At the heart of the line are the I/O blocks. These blocks have a low initial cost per point and are designed to save money over the life of the system with maximum uptime and easy maintenance.

Fast and easy IP addressing can be accomplished using BOOTP/ DHCP, through an IP67 IP Address Plug (IPAP), via a pushbutton display (100 series only), or web pages. Backlit for easy reading, the addressable display shows all the octets of the IP address, subnet mask, and gateway address while push buttons allow for easy adjustment of any octet of the IP address, subnet mask, and gateway address. Detachable for rapid module replacement, the IPAP stores the module’s addressing information in a convenient quick-disconnect unit.

Certified by ODVA to ensure interoperability, these I/O blocks operate at up to 100 Mbit/s speeds. The Ethernet cordset attachment point uses a rugged metal threaded M12 D-coded port. Balluff also offers a full line of physical media, including M12 (D-code) connectors, RJ45 adapters, bulkheads, and any other accessory to complete an industrial Ethernet installation.

No other industrial network has seen a growth explosion like Industrial Ethernet. The rapid growth is fueled by the seamless communication from plant level down to the sensors and actuators. With high-speed, deterministic throughput and the proven reliability of the physical layer, Industrial Ethernet networks will continue to grow for years to come.

EtherNet/IP™ has become a popular network for connecting field devices to centralized control solutions from Allen Bradley™ and other suppliers. EtherNet/IP™ allows designers to seamlessly integrate a broad range of compatible connectivity products from many manufacturers.

For further information, visit: www.balluff.com/us

Motion Control Tips

AutomationDirect has expanded the Stride™ line to include industrial-grade unmanaged Ethernet switches and media converters with aluminum housings. Designed for wide-temperature (-40° to 85°C) applications, these true plug-and-play devices automatically determine and remember devices connected to each port and only route messages through the appropriate ports, increasing speed and bandwidth. Even under heavy I/O and data exchange, Stride switches and the Ethernet control network maintain more consistent cycle times.

Learn more at www.automationdirect.com/ethernet.

Motion Control Tips

The feature resides in the panel and requires no option modules. Since applications can be downloaded from the C-more panel through a PC’s Web browser, authorized users can access and control the panel remotely without purchasing or downloading additional software packages.

The remote access feature contains multilevel logon security allowing up to three user accounts. Each account can be configured in one of three password-protected access levels: View Only, View and allow Screen Change only, and Full Control. Each account is tag supported, giving the local operator the ability to enable or disable remote access accounts if required. Once accounts are created, authorized users can remotely control and monitor real-time screen operations, and troubleshoot and test C-more project applications. Users can also view, zoom, print and save screen captures of active screens.

The new feature can be used on any C-more panel equipped with an Ethernet port and firmware version 2.4 or later. C-more programming software version 2.4 or later is also required.

For complete details on C-more’s remote access and control feature, visit http://c-more.automationdirect.com.

For a free catalog, visit www.automationdirect.com or call 800-633-0405.

Motion Control Tips

Among the additions to the more than 16,000 products of ProServe 5.2’s ‘productLOCATOR’ which include DIN-rail, PCB and chassis mount terminal blocks, signal conditioners, and the WAGO-I/O-SYSTEM are those in the SPEEDWAY (Series 767) range of modular IP67 I/O automation products. For this range, ProServe 5.2 has an array of diagnostic tools that lets users define input and output loads as well as check potential current and compatibility.

ProServe 5.2’s smartMARKING outputs to an IP 350 flexible plotter, thermal transfer printer (including the new TP 343+), engraver or to PDF/HTML formats. For integration into existing projects, ProServe 5.2 imports projects from previous ProServe versions and can convert legacy items for ROHS compliance. Wire marking capability is also included.

Visit the ProServe 5.2 web page at http://www.wago.us/service/569.htm

For more information, contact WAGO at 1-800-DIN-RAIL or via e-mail at info.us@wago.com

www.wago.us

Motion Control Tips

AutomationDirect now offers a full line of 22mm plastic pilot devices. The devices, including pushbuttons, selector switches and joysticks, are made with fiberglass reinforced thermoplastic.

Illuminated and non-illuminated pushbuttons are available in six colors and come with either one normally-open or one normally-closed contact block. Illuminated and non-illuminated selector switches are available in two and three-position as well as key operated versions. Joysticks come in either two-position or three-position versions with either maintained or momentary operation mechanisms. Two position joysticks come with two normally-open contacts while three-position models have four normally-open contacts. All 22mm plastic pilot devices are UL listed, CSA certified, RoHS and CE compliant.

More information is available at www.automationdirect.com/22mm-plastic.

Motion Control Tips

Minneapolis, MN— Turck has expanded its BL ident RFID product with the release of a Simple RFID (RFID-S) slice for its BL20 modular I/O system. Each RFID-S slice contains two channels of RFID. Additional RFID slices, as well as traditional discrete and analog I/O slices, may be added to the system, making it the only product on the market that allows this combination on the same node on a network.

This flexible design facilitates the integration of RFID into both new and existing systems. The RFID-S slice does not require special software for integration into a PLC system, further simplifying the entire process

The RFID-S slice is compatible with Turck’s IP 20 rated BL20 non-programmable and programmable gateways, available for use on PROFIBUS®-DP, PROFINET, DeviceNet™, Modbus TCP/IP and EtherNet/IP™ networks. All RFID channels operate in parallel, so there is no time delay during communication between the tag and the read/write head—optimizing production speeds. The Turck RFID-S slice is designed with digitized communication, allowing up to a 50-meter separation between the transceiver and slice without noise induction to ensure clear, unobstructed application results.

For other Turck product or technical information, contact: 1-800-544-7769 or email turckusa@turck.com.

www.turck.us

Motion Control Tips

Atlanta, GA – Siemens Energy & Automation, Inc. has enhanced its Simatic® PCS 7 Process Automation System with new features designed to reduce engineering and lifecycle costs.

Version 7.1 of Simatic PCS 7 includes a new Advanced Process Library that offers pre-engineered function blocks, faceplates and human machine interface symbols. Unlike typical library offerings that are relatively basic, the PCS 7 version 7.1 Advanced Process Library offers comprehensive functionality, greatly reducing the need for costly engineering customization and improving long term supportability.

Additionally, the Advanced Process Library’s faceplates have been designed to be more ergonomic and intuitive for the operator by linking them to other displays containing related process information. For example, the motor faceplate contains links that allow operators to easily trace the cause of the first out interlock and correct the condition. The standard PID controller faceplate contains a link that automatically calls up an integrated control performance monitoring display making it easy to analyze the control performance of the loop to identify valves that require maintenance or impact product quality.

PCS 7 version 7.1 also includes improvements that support reduced time to market and production optimization by providing a new level of flexibility for batch processes. Control recipes can be modified while running thereby giving operators greater flexibility to address unplanned events or to fine tune a recipe. As-run recipes can be saved as a new Master Recipe for future usage.

The new version offers enhancements in historical / real-time trending and reporting. Operators and engineers can analyze production data and alarms working with Excel to better monitor, track and document key performance indicators.

PCS 7 version 7.1 breaks traditional DCS limitations by offering the world’s only platform that integrates new and existing automation systems (process, batch, discrete and safety) and devices (instrumentation, analytics, motors, drives and safety instrumented functions) within a single platform. The system also boasts common tools for engineering, visualization and plant-wide asset and maintenance management.

For more information about Siemens Simatic PCS 7 version 7.1, call (800) 964-4114 or visit www.sea.siemens.com/process.

Motion Control Tips

Rocklin, CA — The new RIO-47200 Pocket PLC from Galil Motion Control provides intelligent and cost-effective I/O handling with DIN rail mounting and screw-terminals. Ideal for designers who are prototyping or want to connect discrete wires to the RIO via screw terminals, each RIO unit contains eight analog inputs, 16 optically isolated inputs and 16 optically isolated outputs. Multiple RIO units can be networked together for unlimited I/O expansion. The RIO has a fast, 32-bit processor and non-volatile memory for storing programs.

Features include arithmetic and logical processing, data logging, process control loops, counters and timers. The RIO allows communication via both Ethernet and RS232. It also supports Modbus TCP/IP as master and slave, a web interface and the ability to send email alerts. It can easily interface to HMIs, PLCs, motion controllers and other I/O devices. The RIO is simple to program with Galil’s intuitive two-letter commands or Ladder Interface Software.

The compact RIO-47200 controller measures only 7.19” x 3.52” and includes a DIN rail mounting tray and metal cover. It provides screw terminals for easy interface to external devices with discrete wires. The RIO receives power from Power-over-Ethernet (PoE) or from an external supply of 18V – 36V DC. LED indicators provide a convenient display of all digital inputs and outputs.

For more information about Galil’s RIO Pocket PLC series,

visit http://www.galilmc.com/products/rio-47xxx.php

or call 800-377-6329

www.galilmc.com

Motion Control Tips

The netTAP 100 from Hilscher North America Inc. is a flexible and cost-effective gateway designed to bridge the gaps between traditional fieldbus, Real-Time Ethernet-based systems and serial protocols. Based on Hilscher’s netX chip, up to 1,000 protocol combinations are possible in a modular compact DIN-rail mounted housing. Master and Slave protocols for CANopen, DeviceNet, PROFIBUS, CCLink, EtherCAT, Ethernet/IP, Modbus TCP, POWERLINK, PROFINET, SERCOS III, MB/RTU, MB ASCII RS232-, RS422, and RS485 are included for Real-Time I/O data exchange.

The netTAP 100 can be configured to be a master or slave on either end. The configuration software for the master side is an enhanced version of SYCON.net which is an FDT/DTM based tool. A standard USB port is used for configuration along with loading network firmware and diagnostics. The netTAP 100 also supports the use of a mutimedia Flash card or SD-card for storage of configuration data. This allows configuration data to be easily duplicated or transferred to multiple netTAPs on a network.

Development tools are also available that allow third parties to develop custom protocol gateways using any one of netTAP’s stacks and a gateway application to their own protocol.  These protocols would need to be based on any of the standard available hardware supported by netX including serial, Ethernet, PROFIBUS or CAN-based interfaces.

www.hilscher.com

Motion Control Tips

Austin, TX – The Fieldbus Foundation will offer FOUNDATION™ fieldbus developer training during May 2009 at its headquarters in Austin, Texas. The vendor-neutral “Introduction to FOUNDATION Fieldbus” and “Advanced Principles of FOUNDATION Fieldbus” courses cover all key aspects of open, non-proprietary FOUNDATION fieldbus technology.

The one-day “Introduction to FOUNDATION Fieldbus” course will be conducted on May 5. The three-day “Advanced Principles of FOUNDATION Fieldbus” will be held on May 6-8.

The “Introduction to FOUNDATION Fieldbus course is designed for developers, end users, marketing professionals, applications engineers, system integrators and others interested in obtaining a fundamental knowledge of FOUNDATION technology. Participants become familiar with the basic concepts and new terminology related to the FOUNDATION integrated architecture and gain an understanding of the strategies for wiring and installation of a Fieldbus network. Special emphasis is placed on design issues such as power requirements, device types and topologies.

This introductory course has been updated to include new information about grounding and shielding, as well as Safety Instrumented Functions (SIF).

The “Advanced Principles of FOUNDATION Fieldbus” course is designed for manufacturers and developers of fieldbus hardware and software. It is best suited for development engineers, test engineers, and all who wish to understand the detailed inner workings of a FOUNDATION Fieldbus device. The course covers major tools used by FOUNDATION device developers. Participants gain an understanding of the basics of the bus monitor and apply this tool in interactive exercises demonstrating fieldbus communications and the use of filters for network troubleshooting. The curriculum also addresses the foundation’s automation infrastructure for communications between fieldbus devices and field instruments and hosts.

This advanced course includes updated information concerning alerting/alarming and Electronic Device Description Language (EDDL), as well as new sections on developments in Field Diagnostics and Capability Files. The new technology implements role-based diagnostics, meaning the right information is sent to the appropriate person—when they need it. A system of push diagnostics, rather than pull diagnostics, allows the user to receive alerts much quicker and to the right people, instead of having to request information from the devices. The Device Development section incorporates some previously included information, but has been expanded to better describe the process.

For more information about FOUNDATION fieldbus developer training, or to register for an upcoming course, please visit the Fieldbus Foundation’s website.

www.fieldbus.org

Motion Control Tips

The ADAM-5053S is a digital input module providing an over-voltage protection of 35 VDC, while the ADAM-5057S is a digital output module and features operation time of 15ms, insulation resistance of 1G ohms @ 500 VDC, and over-voltage protection with 70 VDC.

For critical environment applications requiring a high stability product with individual channel isolation protection, such as in Factory Automation, Machine Automation, and Intelligent Automation, these ADAM modules are the optimum choice.

www.advantech.com/ea

Motion Control Tips

The Opto 22 seminars are designed to give Allen-Bradley and other automation end users, original equipment manufacturers, and systems integrators information on the options they have for maintaining or expanding Logix systems through the implementation of Opto 22′s SNAP I/O, an Ethernet-based input/output system for remote or distributed control systems. SNAP I/O integrates into ControlLogix® and CompactLogix® control system architectures natively, with no additional programming, and is unique in the industry by offering new intelligent, remote I/O capabilities for users of these control platforms. Seminar attendees will learn the scope and details of these capabilities and witness a live demonstration as SNAP I/O connects to and communicates with an Allen-Bradley CompactLogix programmable logic controller. The demonstration will showcase distributed analog process control functions (including PID loop control, scaling, engineering unit conversion, and thermocouple linearization) being performed independently of the PLC. Discrete control capabilities will also be demonstrated.

“We originally slated these seminars to run through the end of 2008,” says Benson Hougland, Opto 22 Vice President of Marketing. “The seminars have been so well attended, however, and feedback so positive, that we’ve decided to extend the seminars into 2009. We’ve also had very high levels of interest from the Allen-Bradley users we’ve reached out to. They’re eager to learn more about the new choices they have for designing and complementing their A-B systems, particularly in an economic climate where many of them are required to do more with less.”

Dates and locations for Opto 22′s free “IO4AB” seminar are available at http://www.opto22.com/ad/io4ab_seminar.aspx.

www.io4ab.com

Motion Control Tips

The compact new HMI I/O Controller is specially developed for the plus version of the H-T40, the H-T40m-P, which features extended memory. The module facilitates the aim of the H-series to offer valuable HMI functionality at the precise level required by the customer.

Up to 16 modules per H-T40m-P can be stacked up and the module’s built-in processor means that the H-T40m-P operates at optimal speed with no adverse effects.

This compact I/O module can be easily mounted on the back of the H-T40m-P. The HMI I/O Controller features 12 Digital inputs / 4 Digital outputs. Other versions, including analog I/O modules, are in the pipeline. Up to 16 modules per H-T40m-P can be stacked up and the module’s built-in processor means that the H-T40m-P operates at optimal speed with no adverse effects.

Beijer Electronics’ products manager Troy Lin explains, “The HMI I/O Controller is the first I/O module to be developed by Beijer Electronics. It is a perfect solution, affording a direct interface with our H-T40m-P that is compact, cost-effective and easy to install”.

Monitoring and automation tasks can easily be developed with the H-T40m-P’s software, H-Designer. This intuitive HMI configuration software features flexible tools that allow projects to be created in just a few minutes and offers instant off-line and on-line simulation. H-Designer saves valuable time, providing ready-made modules that can be utilized for arithmetic calculations, logical operators and bit settings etc.

The HMI I/O Controller is perfect for utilization within a varied range of industries. Among other things, the module may be used for controlling on/off switches for light output in Building Automation or for pump control throughout the Water & Irrigation industry and agriculture facilities.

www.beijerelectronics.com

Motion Control Tips

The new Profibus BIM supports the pass through of HART variable and status data with 8-channel HART AI or AO modules. Communications to popular instrument management software, including AMS and FDT- based packages, is over Ethernet. The FDT applications are supported through DTM software provided by GE Fanuc. Through this interface, access to all of the smart features of HART devices, calibration and maintenance history for individually addressable devices, and an instrument database, are available to instrument management software packages.

www.gefanuc.com/process

Motion Control Tips

Ideal for motion-based machine builders and industrial OEMs in the printing, food and beverage, packaging, converting, woodworking, conveyor and general automation industries, the new modules can be used with any controller from the Rexroth line. All three modules help reduce engineering time, wiring and hardware costs, and are able to use the configuration software included in Rexroth’s IndraWorks integrated engineering and programming software suite.

The new I/O modules include the SSI and INC IN, which bring powerful encoder feedback capabilities to even smaller PLCs like the Rexroth L10, and the PWM/2 module for step and direction control or pulse width modulation.

SSI and INC Modules
The SSI and INC modules provide powerful encoder feedback capabilities for even the smaller, less expensive PLCs, such as Rexroth’s L10, giving machine builders the ability to build in simple motion control at a lower price point.

The SSI and INC can handle a large number of axes and can dictate position and speed. The SSI features four inputs and position detection which can identify the motor position during its rotation. The drive control allows the user to dictate position and speed of the drive. Priced lower, the INC encoder pulses quickly as the axis rotates. Based on a combination of signals that comes from the drives, the encoder module can identify the position of the motor in its rotation. The direction can be indicated with an INC encoder quadrature signal. It can execute precise control, allowing machine builders to incrementally fine tune the motor to specific degrees.

PWM/2 Module
The PWM/2 module provides pulse width modulation and step and direction control, giving machine builders more flexibility to alter the width of the pulse. This can be used to reduce the temperature of the drive and the amount of energy consumed. To help reduce operating costs, the step and direction aspect also allows the module to be used with stepper drives and motors, which are common in applications such as a pick-and-place and other positioning operations.

www.boschrexroth-us.com/inlineio

Motion Control Tips