Compliant with PLCopen and IEC 61131-3, the MotionPAC can be used in conjunction with AeroBasic programs or independently for full machine control. It also allows users to program in Function Block Diagrams (FBD), Ladder Diagrams (LD) or Structured Text (ST). Its integrated automation reduces commissioning and programming time by 30 percent to 50 percent, making it ideal for use in machine control program development.

Since it is integrated with the company’s A3200 motion controller, users can directly command coordinated, asynchronous, geared, blended or cammed motion from FBD, LD and ST. MotionPAC also allows users to specify moves as absolute or relative either in English or metric units.

Meanwhile, programmers can create shared Tags and variables that are referenced by Name in the A3200 tools, AeroBasic, Operator Interface, C or .NET programs. MotionPAC automatically handles memory management for all variables and Tags.

Its tools, which include user definable libraries (FBD, LD, ST or .NET), global Tag database, integrated axis manager for manual control and readout, virtual execution of the PLC and automatic memory management effectively increases programming quality and efficiency. Through MotionPAC, PLC and .NET programmers can collaborate seamlessly to deploy machine control applications. MotionPAC comes with standard fieldbuses, high-end data acquisition and drive I/O, which can also be shared with applications by Name.

Motion Control Tips

Selecting HMI software typically starts with an analysis of product specifications and features. The key considerations can include the system architecture, performance requirements, integration and cost of procurement and operations.

The HMI system typically presents the information to the operator through some sort of GUI. More advanced HMI systems allow operators to view diagrams, digital photos and detailed system schematics. For motion control applications, the visual GUI can range from simple 4 line x 20 column text displays to color monitors with touchscreen controls. HMI display screens come in standard, advanced, compact and high performance versions. The latter can be customized based on the operator’s requirements. The standard version is normally used on low-cost systems that are not task-intensive.

Sometimes, an HMI unit can be programmed to perform some basic control functions as well, such as editing servomotor parameters and even issuing global commands to other control axes on a machine. This places them well beyond a basic type of HMI with only simple functions such as observing processes or making very simple changes to some individual variables or parameters or setpoints.

HMI software editors are available to provide touch screen functionality through a multitude of dimensions and colors. Additionally, they offer control functions for industrial automation machines. Programming can be done using Windows-based and screen editor software. It can permit quick editing of schematics and set suitable communication protocols.

HMI accessories complement the displays based on the requirements of the operator. Depending on the complexity of the application, there are a range of I/O options available such as the number of digital or analog inputs or outputs, and communication protocols range from simple RS-232 links to more advanced protocols such as CANOpen, SERCOS, and Ethernet-based communications.

Communications on multiple networks are supported through ControlNet and DeviceNet. ControlNet is a control-level network that provides high-speed transmission of time-critical messaging data and I/O data. DeviceNet handles industrial devices like drives, limit switches, motor starters, operator displays, photoelectric cells, and valve manifolds to personal computers (PC) and programmable logic controllers (PLC). The use of both communication systems provides HMI software data management between the machines and operator interactions.

More sophisticated HMI software is structured around mobile, portable platforms such as the Microsoft Windows CE platform, a scalable version of the Windows operating system for handheld devices. This presents a cost-saving value as the operating systems are distributed on machine-level embedded HMI, solid-state open HMI machines, distributed HMI servers and portable HMI devices.

Motion Control Tips

The improvements to the template library include a new interior/exterior wound rotor template. The template modeling engine used in MotorSolve has also been fine tuned, allowing for a more intuitive experience. All of the changes result in users being able to perform even more detailed analysis of their machine design.

Coinciding with this release of MotorSolve is the launch of LiveDocs for MotorSolve. In addition to the basic and general information available in the MotorSolve Help, the MotorSolve Live Docs provide in-depth information allowing one to gain better control and understanding of many of MotorSolve’s advanced features, such as

• The Variation Geometry engine
• Sizing feature
• Stator windings
• Lumped parameter
• Fields and Fields Charts sample results
• Specific motor concepts, such as general PWM & cogging torque

MotorSolve v2.5 is available for PCs running Microsoft Windows XP, Vista and 7.

Existing users can visit support.infolytica.com to download the update, access the new MotorSolve LiveDocs, or read the release notes for full details.

www.infolytica.com

Motion Control Tips

Moog's high-dynamic motion control system portion of the new Daimler AG driving simulator. (Photo Courtesy of Daimler)

The new simulator center in Sindelfingen contains multiple simulators all optimized for specific test situations including research, assessment and training. The center includes both fixed base driving simulators and a ride and comfort simulator previously delivered by Moog. “We worked closely with Daimler’s engineering team to develop this system, and this challenging project required a completely new and very different approach. We are delighted to hear positive feedback from engineers working with the system,” said Pim van den Dijssel, business manager Europe, for Moog.

The Moog electrical motion base is a hexapod consisting of six moveable legs supporting a dome. Inside the dome there is a full-size Mercedes-Benz car model where test drivers sit and view a 360° projection screen showing real-life traffic scenes with moving pedestrians, oncoming traffic and buildings. The entire motion system is mounted on a lateral rail, which allows for the simulation of sideways movements, such as lane changes. The complete motion system is controlled by Moog real-time software. From the driver’s inputs to pedals and steering wheel the Daimler vehicle models calculate position, velocity and acceleration data. Moog software ensures that this information is translated to movements in the hexapod and lateral rail so the driver’s expectations are matched. Consequently, driving the simulator feels the same as driving a car.

The system, integrated by Daimler engineers, also features leading-edge energy efficient technology. “For the last decade, simulators have been applied in many automobile test areas, including research, assessment and training. The development of Daimler’s latest dynamic driving simulator was very challenging in terms of the technologies required to meet their specifications. We were able to bring new ideas and approaches to satisfy the technical requirements and meet the project specifications and objectives,” said van den Dijssel.

Moog Inc.
www.moog.com/test

Motion Control Tips

Plastics molding machines are provided as production cells with handling systems. Beckhoff’s PC control technology allows all processes to be automated with the help of a universal software platform.

For example, different robot concepts such as complex kinematics like delta robots or  cartesian handling devices can be implemented with the TwinCAT software.

The device is extended by another block with robotics. The motion controls, PLC, HMI and robotic functions run on only one industrial PC.

TwinCAT Kinematic Transformation incorporates itself into the world of existing motion control wherein motion control and robotic functions can be optimally synchronized through the use of TwinCAT NC.

All motion characteristics can be blended desired by the user on a common software and hardware platform.

The movements of the handling axes and clamping units are virtually synchronized without any delay through the Ethernet fieldbus EtherCAT.

The advantages of TwinCAT software suite are demonstrated clearly in in-mould labeling applications, which demand high positioning accuracy and short cycle times.

The versatile synchronization functions of TwinCAT are suitable for the applications. Programming happens with the help of customer-specific motion editors or in accordance with the DIN 66025.

In the case of complex chained assembly machines and production cells, Beckhoff TwinSAFE (a flexible software-based safety technology) facilitates subsequent plant modifications and shortens commissioning times.

XFC is based on an optimized communication and control architecture comprising of TwinCAT automation software, the EtherCAT high-speed Ethernet system, I/O terminals with extended real-time characteristics and advanced industrial PC.

Motion Control Tips

The Diagnostic Manager software offers a number of updates that speed up fieldbus commissioning and omit the guesswork of troubleshooting for ADM users. The software tool translates the data provided by ADM into actionable information. This diagnostic manager software has the capability to run on a server placed directly in the control room, turning the entire fieldbus infrastructure to an open book that can be read even with no expert knowledge.

“The most significant improvement to the new Diagnostic Manager is a built-in expert system that automatically learns the communications behavior of a segment during commissioning and over time, and is able to intelligently diagnose any situation based on past experience,” said Brian Traczyk, product manager of Pepperl+Fuchs.

“As a result users are provided with specific warnings as soon as the software detects any condition that might lead to a critical situation. Warnings are complemented by incident-related information in clear text that points to possible causes and recommends remedies.”

With this product, field technicians gain helpful information and will know what should be done before arriving on the site. They do not have to face the time-consuming task of looking for the cause of a problem. Thus, the time spent on troubleshooting is minimized, plant closure can be avoided, and the complete system’s availability is considerably improved.

Motion Control Tips

The program, which will run on November 1 to 10, is the world’s first online test drive, according to Mitsubishi. Developed with the company’s Web designer Simon Cave and robotics expert James Brighton, the program is concurrent with print, TV, digital and direct-mail campaign beginning in mid-October to January.

The test drive operates with point-of-view cameras integrated in the car, servo motors and electronic receivers to control the car’s dynamics, as well as GPS mapping. Participants can sign up for the test-drive starting October 15 at OutlanderSport.com, where they can obtain a code that can be used to line up for the test drive on November 1.

“Since April this year we have gotten back on TV, but we are also working on social media programs because we have a very passionate consumer base,” said Gregory Adams, vice president for marketing at Mitsubishi’s North American operations.

“We want to drive everyone there,” he said, adding that the initial raft of print ads and TV commercials will attract more people to sign up for the event. Mitsubishi will let at least 700 people a day for the test during the 10-day period.

Adams said the initial ads supporting the test-drive event “will run for three weeks to drive awareness and maintain water cooler buzz. It’s very important to our objective of putting Mitsubishi back in the light we belong in. Once the online test is complete, everything switches to more product-focused advertising.”

Motion Control Tips

The Curve Tool’s graphical environment for creating and editing curves–also called cams or splines– makes it easy to view the RMC’s many curve features. With options such as linear or cubic interpolation, velocity and acceleration limits, endpoint behavior and more, the RMC curves satisfy a wide range of applications.

Delta Computer Systems
www.deltamotion.com

Motion Control Tips

Configured for I2C or SPI serial interface, the modules in the developer’s kits accommodate M12 or smaller lenses and image sensors up to 17 x 17 mm.

Each M3-F module is an integrated micro-mechatronics system with a piezoelectric SQUIGGLE micro motor, position sensor, driver and microprocessor in a compact 20 x 22 x 16 mm housing. Its small size and low power use make it ideal for OEM camera systems. Mounted over the sensor on an OEM board camera, it improves image quality and efficiency in applications such as biometric imaging, machine vision and medical diagnostic systems.

The Developer’s Kits are $750, available from stock and can be ordered online at http://shop.newscaletech.com.

www.newscaletech.com

Motion Control Tips

LabVIEW 2010 graphical software adds off-the-shelf compiler technologies to execute code faster, improves development productivity and delivers new features suggested by lead users.

LabVIEW 2010 delivers time savings with new features such as off-the-shelf compiler technologies that execute code an average of 20 percent faster and a comprehensive marketplace for evaluating and purchasing add-on toolkits for easily integrating custom functionality into the platform. For field-programmable gate array (FPGA) users, LabVIEW 2010 delivers a new IP Integration Node that makes it possible to integrate any third- party FPGA IP into LabVIEW applications and is compatible with the Xilinx CORE Generator. National Instruments also implemented more than a dozen new features suggested by lead users through the LabVIEW Idea Exchange, an online feedback forum that marks a significant new level of collaboration between NI R&D and the user community.

During the development of LabVIEW 2010, NI R&D used the new LabVIEW Idea Exchange on www.ni.com/ideas to solicit feature ideas from customers. In addition to submitting new ideas, customers can use the exchange to collaborate on suggestions submitted by others and vote on their favorite features. Fourteen popular submissions from the LabVIEW Idea Exchange were implemented in LabVIEW 2010 including many that improve code documentation and organization.

LabVIEW 2010 also uses customer feedback to deliver new features that make getting started easier. For example, LabVIEW now provides a new hardware configuration tool that makes it possible for users to access and configure their LabVIEW Real-Time targets remotely via a Web browser. Other features include a smart installer that automatically detects the software associated with a serial number for faster installation and an improved instrument driver finder that offers prebuilt project examples for specific instruments.

To learn more about LabVIEW 2010 and to download evaluation software, visit www.ni.com/labview/whatsnew.

www.ni.com

Motion Control Tips

Sensors monitor the spool rotational speed, the line feed speed of the wire or other material and linear speed/position of the traversing unit. The new system can fix the defect – such as when accumulation of material in the spool flanges is bulge in the level wind, uneven or forming a dent – by automatically creating the required adjustments based on the sensor data’s software analysis.

The continuous balancing of spool rotation speed with traverse speed/position and line feed speed results in a smooth, level wind with no bulges or depressions at the spool flanges. Damaged or warped spool flanges do not interfere with AVS operation. The system may be utilized with Uhing traverses as well as with other level winding traverse drives, such as ball screws and other types of timing belts and linear actuators.

The new Uhing AVS system is ideal for spooling wire with spool rotational speeds of 3,000 rpm (maximum) and a diameter of 0.2 up to 5 mm (0.008 – 0.197 inches). With the absence of optical sensors, working in harsh environments is not a problem. Suited for conical shaped or cylindrical spools, the new AVS system can store up to ten programs with preset-button access. A user manual illustrates the AVS install but a good working knowledge in electro-mechanical devices is needed, particularly when the AVS is being used with a non-Uhing traverse drive.

Motion Control Tips

Currently, PROFIBUS has over 30 million installed nodes around the world and is a leader in industrial networks for connecting programmable logic controllers (“PLCs”), drives, sensors and I/O in automation and industrial systems. The new C Series modules can make it possible to connect NI Single-Board RIO and CompactRIO PACs embedded systems to PROFIBUS industrial network and add custom field-programmable gate array (“FPGA”) logic, high-performance measurements and advanced analysis to existing systems. Engineers now can easily retrofit and upgrade existing systems and machines by using the new PROFIBUS modules to quickly add LabVIEW graphical software and flexible, high-performance NI hardware to accomplish custom and high-speed tasks that traditional PLCs cannot solve.

Foundation Fieldbus is a two-way digital communication protocol normally used in process automation. The latest NI USB-8486 is a one-port FOUNDATION Fieldbus H1 interface that gives data control, logging and configuration in distributed control system and HMI applications.

Motion Control Tips

The new Segment Checker version 1.20 features project-export functionality, new products, and enhanced calculations to further simplify fieldbus validation and design.

“Segment Checker automatically calculates the voltage drop and load current on a fieldbus segment for any given configuration. The user simply chooses the explosion protection method such as FISCO, Entity, FNICO and High Power Trunk, or the safe area, and segment design error checking makes clear whether the desired configuration is workable,” said Brian Traczyk, Product Manager of Pepperl+Fuchs.

The new Segment Checker allows machine builders to intuitively check their operational parameters to validate fieldbus PA segment architecture. Also, it allows machine builders to print, archive and display an entire design, and import the field devices from its library, or create additional devices by using the “device editor” feature. Moreover, machine builders can click on a device for straight access to the most recent product and technical information on the Pepperl+Fuchs website. Its cables can be tagged and attributes defined by the machine builder. The Spur cable’s length can be set to a defined number as well, removing the need of repetitive editing in larger projects.

Motion Control Tips

“Many of our customers migrating to the performance advantages of 64-bit Windows computing have had concerns about being able to continue to run their 32-bit programs. With this new version of our Allen-Bradley ActiveX Studio, we enable them to update existing or newly created 32-bit programs and run them on Windows 7 and on 64-bit Windows operating systems,” said Chuck Karwoski, president of CimQuest INGEAR.

The latest Allen-Bradley ActiveX Studio version 6.0 from CimQuest provides component Microsoft Visual Basic 6.0 programmers a communication channel to Allen-Bradley PLCs without the complexity or overhead of OPC and it does not rely on third party drivers like RSLinx. Also, it enables two-way communications with Allen-Bradley SLC, PLC-5, MicroLogix, CompactLogix, and ControlLogix controllers, supporting ActiveX/OCX-based communications applications development written in .NET programming, C++ and Visual Basic languages.

Machine users who have built applications using the Allen-Bradley ActiveX Studio 5.2 can now upgrade their applications for them to run on Windows 64-Bit and Windows 7 operating systems with minor changes to their code. New machine users can deploy and develop application for Windows 64-Bit and Windows 7 operating systems.

Among the usability and performance enhancements in the latest version are updated example files and projects, improved error reporting, and improved CIP (“Common Industrial Protocol”) communications. Also, the Allen-Bradley ActiveX Studio version 6.0 supports an optional USB License Key which enables machine users to move developmental licenses from machine to machine without activation or registration.

Motion Control Tips

TWINSBURG, OH – Pepperl+Fuchs introduces the Diagnostics Add-On Instruction for Allen-Bradley CompactLogix and ControlLogix Controllers.  Available as a free download, this Add-On Instruction enables PLC programmers to retrieve detailed diagnostic data from an AS-Interface SafetyMonitor with just three instructions.

“Pepperl+Fuchs developed this innovative add-on software to further simplify the already flexible and powerful AS-Interface Safety at Work technology,” says Tim Cicerchi, Product Manager, Industrial Bus and ID Systems.  “Additionally, because we want every AS-Interface user to have the best experience possible this Add-On Instruction is compatible with competitive AS-Interface Safety at Work SafetyMonitors, not just Pepperl+Fuchs SafetyMonitors.”

Pepperl+Fuchs
www.pepperl-fuchs.us

Motion Control Tips

For the first time, manufacturers can access all the benefits and features of an integrated motion solution using the latest version of the RSLogix 5000 software for maintaining, commissioning, programming and configuring high-performance drives, smart actuators, I/O and other devices in one EtherNet/IP network. Manufacturers should avoid using dedicated motion network to enjoy the simplified synchronization of drives and controllers and help them lower system costs to improved system performance.

The RSLogix 5000 now have new AOIs for safety and standard controllers. Machine users can use it to help maintain instruction and consistency definition revision control, protect their intellectual property, and fulfill regulatory requirements.

By allowing “one to one” transmission of EtherNet/IP I/O data, RSLogix 5000’s Users can now reduce inefficiencies in IT and networking requirements. Moreover, tag communications consumed and produced by EtherNet/IP can span multiple subnets.

The updated RSLogix 5000 help machine users avoid potential harm to products, processes or machinery by protecting it against inadvertent data changes. Also, new capabilities speed up and simplify HMI creation by reducing the number of visible tags while browsing it from the HMI development environment.

One of the key enhancements of the RSLogix 5000 is the DF1 radio modem protocol broadcast support for reducing power consumption and support for other new Rockwell Automation products. Examples of these new products are the Allen-Bradley ArmorPOINT sequence of events module, the Allen-Bradley Kinetix 6500 EtherNet/IP servo drive, the Allen-Bradley Compact GuardLogix L43S and L45S PACs, and the Allen-Bradley ControlLogix L73 and L75 programmable automation controllers (“PACs”).

Motion Control Tips

Now, industrial equipment developers can easily integrate multiple custom processing algorithms and Ethernet protocols into automation systems and industrial network using one Spartan-6 FPGA as a reprogrammable, flexible and cost-effective alternative to application-specific integrated circuit (“ASIC”) or application-specific standard product (“ASSP”) implementations. The latest platform has a complete development environment made specifically for industrial applications such as network bridges or gateways, machine vision systems, programmable logic controllers (“PLC”), and various embedded control systems.

The platform offers smart design methodologies and next-generation programmable technologies delivered in the Spartan-6 FPGA’s Industrial Ethernet Kit. The Industrial Ethernet Kit, which is jointly developed with Avnet (www.avnet.com), is highly scalable and fully integrated with all the software and hardware needed in designing industrial communications protocols.

The Industrial Ethernet Kit includes the Avnet Spartan-6 LX150T FPGA industrial networking daughter card and development board based on an EtherCAT Targeted Reference Design, ISE Design Suite Embedded Edition software environment, 3rd-party evaluation EtherCAT core from Beckhoff, and the industry standard FPGA Mezzanine Card (“FMC”) specification two. The kit’s Future add-ons offer reference designs and additional daughter cards to enable faster market time for designing factory automation applications.

Industrial product developers can now leverage the low-power features of Spartan-6 FPGAs, dedicated DSP blocks and 32-bit MicroBlaze soft processor to create (with hardware-based processing) single-chip systems to accelerate extraordinary computational bandwidth and network performance to implement advanced algorithms. Power-optimized serial transceivers, industry-standard interfaces, and integrated memory controllers embedded in the Spartan-6 LX150T enable multiple or single industrial Ethernet protocol designs that support legacy network standards such as CAN providing a bridge to PCIe-based networks.

The EtherCAT Targeted Reference Design is either supplied in source or pre-compiled format. The design with the industrial networking daughter card and base board can be used out of the box to quickly install an EtherCAT slave device for PC-based automation systems. The EtherCAT protocol is used to evaluate data performance and characteristics with the Spartan-6 FPGA, and to process and send real-time data between EtherCAT slave and master devices modifying EtherCAT soft IP core’s required evaluation version to accommodate system requirements. The reference design also offers easy-to-use and streamlined environment for developers in addition to their differentiating value to the FPGA design.

With the Spartan-6 FPGA LX150T base board, the Spartan-6 FPGA Industrial Ethernet Kit leverages dual FMC connectors to simplify legacy networks and multiple Ethernet development. One of the FMC connectors is utilized to the industrial networking daughter card to be integrated with market-specific interfaces for legacy serial standards (“RS-232, RS-485”), dual CAN physical layer (“PHY”), and dual port 10/100 Ethernet (“IEEE1588 capable”). With custom modules, the second FMC connector is used to expand the system. This enables embedded software and hardware engineers to integrate, design, test and evaluate industrial Ethernet protocols in silicon sooner than is typically feasible with ASICs or ASSPs, and to simply update systems throughout production and product development with the latest proprietary algorithms and networking standards.

Motion Control Tips

The new dsPICDEM MCHV Development System is a development tool for the rapid evaluation and design of a wide variety of high-voltage, closed-loop motor control applications using AC induction motors, brushless DC motors or permanent magnet synchronous motors. The board includes in-circuit debugging circuitry, eliminating the need for a separate debugger for development with Microchip’s dsPIC33 Motor Control DSC families. Additionally, this tool combines a proven motor-control system and Power Factor Correction (PFC) for regulatory requirements.

Watch a video demonstration of the dsPICDEM MCHV at: http://www.microchip.com/get/PCJT

The new dsPICDEM MCSM Development Board is a cost-effective tool for creating unipolar and bipolar stepper motor applications. The board enables the rapid development of both open-loop and current-closed-loop microstepping routines using Microchip’s dsPIC33 Motor Control families. It also provides engineers with a control GUI, which allows them to focus on integrating other application features and fine-tuning the motor’s operation.

Five royalty- and license-free software application notes with source code are being released for development, five with the dsPICDEM MCHV and one with the dsPICDEM MCSM. Designers can use Microchip’s proven, optimized and efficient code to produce reliable results, while reducing software creation and debug time.

Microchip’s free Field Oriented Control (FOC) software libraries enable the development of green motor-based systems. By using these libraries, engineers can run motors at their peak efficiency and generate the maximum torque using the minimum amount of energy.

Microchip’s stepper motor control library enables the development of high-speed stepper motor control applications with variable micro-stepping down to 1/64 of a step. By using closed-loop current control, stepper motors can be run several times faster than their rated speeds with high torque and low-noise operation.

Included with Microchip’s free MPLAB^® IDE integrated development environment is an application called the Data Monitoring and Control Interface (DMCI). Using this GUI with a USB cable for communications to the target board via the included Real Time Data Monitoring (RTDM) protocol promotes rapid parameter tuning for different motors. Unlike Microchip, other competitor systems require that the motor be stopped, the source code modified, recompiled, downloaded and the DSC or MCU reprogrammed to see the effect of a control parameter change.

For a complete overview of Microchip’s dsPIC DSC motor control solutions, please visit http://www.microchip.com/get/SVSE.

www.microchip.com

Motion Control Tips

OEM designers and production personnel can submit linear motion application data by telephone or using forms on the Amacoil web site. Based on application criteria such as travel distance, weight of payload to be moved and desired ramp up time, Amacoil tech support specialists use the Uhing UH5 software program to quickly calculate technical and performance data such as required side thrust and linear travel speed.

The software saves time and eliminates trial and error in selecting linear drive size. Complex drive selection criteria are calculated in seconds including shaft rotational speed, drive torque, power requirements and shaft sag. Additional output data includes Fourier transformation analysis (showing drive displacement versus distance traveled at a constant speed) and dynamic simulation charts for visualizing shaft deflection off the centerline in relation to shaft rotation speed.

As the exclusive North American distributor for Uhing, Amacoil provides sales, technical support, service/repairs and parts.

For more information please contact Amacoil at 1-800-252-2645, Fax: 610-485-2357, or email at amacoil@amacoil.com

www.amacoil.com

Motion Control Tips

LabVIEW NI SoftMotion offers the convenience of programming motion profiles with a high-level, function block API based on the Motion Control Library defined by PLCopen. It includes function blocks for straight line, arc and contoured move types as well as function blocks for advanced operations such as electronic gearing and camming. The module also features advanced functions for designing custom motion applications including trajectory generation, spline interpolation, position and velocity control and encoder implementation. Because the module is an extension of LabVIEW, engineers and scientists easily can synchronize their motion applications with I/O and measurements in a single development environment.

LabVIEW NI SoftMotion seamlessly integrates with CompactRIO to deliver an ideal solution for advanced motion control applications. Using the new C Series drive interface modules, engineers and scientists can take advantage of a CompactRIO feature that automates FPGA programming to easily integrate FPGA benefits such as reliable, high-speed control and synchronization into their applications. Additionally, LabVIEW NI SoftMotion works with customized axes for engineers and scientists who want to use third-party hardware.

With direct connectivity to hundreds of servo and stepper drives, the new C Series drive interface modules make it easy to incorporate new or existing motors and drives into motion systems. The NI 9512 module connects to stepper drives and motors, while the NI 9514 and NI 9516 modules feature single- and dual-encoder feedback, respectively, and interface with servo drives and motors. Because motion applications tend to be processing-intensive, the drive interface modules perform onboard processing to free up processing power and increase performance. Additionally, the drive interface modules work with the NI 9144 deterministic Ethernet expansion chassis, which features two Ethernet ports that make it possible to daisy-chain multiple chassis from a CompactRIO, the NI 3100 industrial controller or a real-time PXI controller to create distributed motion applications.

Readers can visit www.ni.com/motion to learn about NI motion control products as well as read case studies and download white papers on how NI technology can be used for motion applications.

National Instruments
www.ni.com

Motion Control Tips

Established in 1986 by the joint investments of GE and FANUC, GE Fanuc Automation Corporation grew to become a leading high-performance technology company that serves a vast array of industries around the world including the energy, water, consumer packaged goods, government & defense, and telecommunications industries. The partnership delivers hardware and software solutions, services, automation and embedded computing systems; as well as industry-leading CNC products.

FANUC Honorary Chairman Dr. Seiuemon Inaba said, “Our joint venture has achieved great success toward its original mission, which was to cooperate on the global growth and technical development of the PLC and CNC business. Over this time period, markets and opportunities also have changed dramatically, and both companies further expanded into adjacent segments. Today’s market conditions are such that it’s imperative we pursue these expanded opportunities, and while we have achieved great things together, it’s in both our best interests that we focus our efforts on industry opportunities unique to our respective companies and that will deliver greater benefits to both our companies.”

GE Fanuc Intelligent Platforms CEO Maryrose Sylvester said, “GE could not have asked for better partners than Dr. Inaba and FANUC. GE is proud of what our companies have achieved together – both the industry expertise and success across our product portfolios. For GE, this change will mean a continued, intense focus on serving our customers around the world while continuing to invest in significant growth platforms like process control systems, enterprise and automation software and embedded computing as we continue to build further expertise around the GE vertical infrastructure segments.”

Under the terms of the agreement:

–GE retains the software, services, embedded systems and control systems businesses globally. The company will be known as GE Intelligent Platforms, and will be led by Sylvester.

–FANUC retains the global CNC business.

General Electric
www.ge.com

Motion Control Tips

MotionWorks IEC Pro is a new Integrated Development environment based on the IEC61131-3 international programming standard. MotionWorks IEC Pro is built upon the same code as our proven MotionWorks IEC Express software including all additions made to the MotionWorks IEC Express software since the May 2008 release. The Pro version allows users to program in Sequential Function Chart language, configure projects with up to 16 tasks, and support all of the MP2000iec controller models.

MP2310iec Controller

The MP2310iec machine controller offers three new models that allow up to three local modules of digital or analog I/O to be controlled. The MP2310iec controller includes the following:

–Communication Protocols – open standards EtherNet/IP and Modbus/TCP for connectivity to nearly every HMI and PLC on the market.
–Standard Programming Languages – IEC61131-3 means that programs are developed and executed with predictable behavior.
–Programmable Amplifier Outputs – the controller can operate local Sigma-5 outputs. This reduces panel cost and space requirements when just a couple of outputs are necessary.
–Controller-Centric Commissioning – the MECHATROLINK motion network provides a channel for configuring the machine from a single location with one software tool even when complex motion such as camming or gearing functions are required.
–A Multitude of Options – choose from eight option cards offered for the three expansion slots to accommodate most machine requirements.
–Expandable I/O – numerous third-party remote I/O modules such as Phoenix, Wago, and Opto 22 can be interfaced with the system via the MECHATROLINK, EtherNet/IP or Modbus/TCP networks.
–Built-in Web Server – offers standard controller diagnostic information eliminating the need for special software for maintenance personnel.

MotionWorks IEC Express users will need to upgrade to v1.1.2.7 in order to configure a MP2310iec system.

OPC Server Update

The MP2000iec OPC Server is optional software which provides data exchange between Windows applications and MP2000iec controllers via the manufacturer-independent client/server interface OPC (OLE for Process Control). OPC servers are commonly used to provide machine data to HMIs and SCADA systems in a standardized format. The MP2000iec OPC Server runs on Microsoft Windows 2000, XP, or Vista operating systems.

Yaskawa Electric America, Inc.
www.yaskawa.com

Motion Control Tips

Included is an expanded, dynamic fold out selection chart comparing all the different SmartMotor frame sizes and lengths. Torque curves are now presented at three different input voltages with superimposed, easy-to-read power curves to help optimize use of the increased SmartMotor power for your application.

A new section includes Application Examples illustrating the numerous SmartMotor product features and capabilities. Design guides and conversion charts make the catalog an essential application development tool.

Also featured is information on the Animatics Institute which offers in-depth training programs covering SmartTechnologies™ and Sales and Marketing strategies for Smart products and systems.

Animatics Corporation
www.animatics.com

Motion Control Tips

Using the “Sizing and Selection” option, users simply enter key technical requirements in a few simple steps, and Micron MOTIONEERING delivers the optimized gearhead solution. Alternately, machine builders who already know the gearhead they need can simply use the “Select by Model Number” option to enter a product line, frame size, ratio and RediMount Motor Mounting System. Micron MOTIONEERING then delivers a specific single part number, pricing and delivery information, as well as a downloadable 2D and 3D model.

The flexible Micron RediMount™ mounting system enables the specified gearhead to be mounted to any of hundreds of the most popular motors available in the industry today in three easy steps – simply align, mount and tighten.
www.thomsonlinear.com

Motion Control Tips

Among the additions to the more than 16,000 products of ProServe 5.2’s ‘productLOCATOR’ which include DIN-rail, PCB and chassis mount terminal blocks, signal conditioners, and the WAGO-I/O-SYSTEM are those in the SPEEDWAY (Series 767) range of modular IP67 I/O automation products. For this range, ProServe 5.2 has an array of diagnostic tools that lets users define input and output loads as well as check potential current and compatibility.

ProServe 5.2’s smartMARKING outputs to an IP 350 flexible plotter, thermal transfer printer (including the new TP 343+), engraver or to PDF/HTML formats. For integration into existing projects, ProServe 5.2 imports projects from previous ProServe versions and can convert legacy items for ROHS compliance. Wire marking capability is also included.

Visit the ProServe 5.2 web page at http://www.wago.us/service/569.htm

For more information, contact WAGO at 1-800-DIN-RAIL or via e-mail at info.us@wago.com

www.wago.us

Motion Control Tips

VisualSizer-Professional software has been used and tested by many manufacturing companies such as Parker Hannifin, AC-Tech-Lenze, GE Fanuc, Siemens Energy & Automation, Oriental Motors U.S.A., Schneider Electric, Baldor and Moog.

The product calculates the torque, speed, and inertia requirements according to your application specifications, processes all motor data from the database, and creates a list of all motors that match requirements. VisualSizer-Professional selects the optimum motor and other components such as gearboxes and leadscrews. Using it, you can define a velocity profile and start the calculations. The program will list all motors that match the application requirements and print a report.

VisualSizer-Professional runs under Windows 98-SE/ME and Windows NT/2000/XP/Vista. As a supplement to the software, “A Comprehensive Guide to Servo Motor Sizing” book by Winifred Voss is available. It explains inertia and torque calculations, S-Curve generation, and other points that VisualSizer-Professional addresses.

Copperhill Media Corporation
www.copperhillmedia.com

Motion Control Tips

MCLib brings together a series of functions and components that provide an application programming interface (API) in C/C++ for Ingenia motion controllers. It includes functions for both communication management with the motion controller and for its configuration and operation.

MCLib is accompanied by CAN communication libraries for the main manufacturers of these devices (Peak-System, IXXAT, Kvaser, Vector Informatik), as well as libraries for RS232 communication based on WINAPI.

All of this means that MCLib releases the integrator from register programming and protocol management tasks, allowing them to concentrate on final application development.

www.ingenia-cat.com

Motion Control Tips

The introduction of KinematicsOpt is the answer to CNC accuracy requirements becoming increasingly stringent, particularly in the area of 5-axis machining. With KinematicsOpt, it does not matter whether the individual axis being measured is a rotary table, tilting table or swivel head. The measurement process is the same.

The procedure begins after having defined the measurement resolution and the area of each rotary axis that is to be measured. The operator then initiates probing of a calibration ball fixed at any position on the machine table. From the measured values, the iTNC 530 calculates the statistical tilting accuracy, with the KinematicsOpt software minimizing the spatial error arising from the tilting movements.

At the end of the measurement cycle, the machine geometry is saved in the respective machine constants of the kinematic table. A comprehensive log file is also saved, recording the actual measured cycles and the optimized dispersion (measure of the statistical tilting accuracy) as well as actual compensation values.

www.heidenhain.com

Motion Control Tips

FactoryTalk leverages a service-oriented architecture (SOA) for cost-effective, flexible, plant-wide integration to legacy systems. Its object-oriented design makes it easier to build and modify applications, as well as roll them out across multiple sites in a consistent form – ultimately helping to establish best practices for manufacturing operations and regulatory requirements in discrete, hybrid and process industries.

The industry-specific applications include a new workflow engine that allows a business process management (BPM) approach to implementing operational improvements.  For example, a contract manufacturer can manage workflow changes associated with cross-organizational customer order procedures.

In addition, the FactoryTalk industry applications incorporate a new user interface into the presentation layer to provide task-based, operator-workflow views. This makes it easier to direct and shape what the operator is performing on the shop floor for maximum efficiency and repeatability.

Rockwell Automation Inc.
www.rockwellautomation.com

Motion Control Tips

Texas – Minneapolis – Detroit – Boston – New Jersey – Ohio

Delta Tau, in partnership with their Distribution Channel, will tour the U.S. hosting six Motion Control Seminars. These free half-day seminars will offer insight into the most advanced Motion Control Solutions today and also discuss the future of Motion Control based on Delta Tau’s development of their 7th generation controller, the Power PMAC. Space is limited and early registration is recomended.

Use this link to register for a Seminar in your area or directly contact a Delta Tau Distributor:

Where & When

Round Rock, TX Monday December 1, 2008 TOOLMEN CORPORATION (888) 771-1166 Maya@Toolmen1.com
Time: 9:00 am to 12:00 noon
Location: Austin Marriott North at Round Rock 2600 La Frontera Blvd Round Rock, TX 78681 (512) 733-6767

Minneapolis, MN Tuesday December 2, 2008 AUTOMATION AND PROCESS CONTROLS (651) 489-7489 Heather@apc-inc.com
Time: 9:00 am to 12:00 noon
Location: Hilton Minneapolis 3800 American Boulevard East Minneapolis, MN 55425 PH: (952) 854-2100

Auburn Hills, MI Wednesday December 3, 2008 AXIS-SYSTEMS (248) 393-0909 Mtwaddle@axis-systems.com
Time: 9:00 am to 12:00 noon
Location: Walsh College Troy Campus 3838 Livernois Troy, MI 48007-7006 (248) 689-8282

Boston, MA Thursday December 4, 2008 AXIS NEW ENGLAND (978) 774-7100 Christine@axisne.com
Time: 8:45 am to 12:00 Noon
Location: Axis New England 6 Cherry Hill Drive Danvers, MA 01923

Clifton, NJ Friday December 5, 2008 FABER INDUSTRIAL TECHNOLOGIES (973) 546-7900 kruppert@faberinc.com
Time: 9:00 am to 12:00 noon
Location: Faber Industrial Technologies 1111 Paulison Avenue Clifton, New Jersey 07011

Cleveland, OH Tuesday, December 9, 2008 ZESCO INC. (440) 526-0603 Email tsustersic@zescoinc.com
Time: 9:00 am to 12:00 noon
Location: Holiday Inn 6001 Rockside Road Independence, OH 44131 PH: (216) 524-8050

Download a PDF with agenda and details>>

Delta Tau

Motion Control Tips

New to the MPI 4.0 are enhanced 64 bit features that enable Controls engineers to apply “sub-sampling” by concentrating control performance on critical motors to reduce settling time. The MPI 4.0 also delivers true 64-bit trajectory and filter calculations to achieve more precise, smooth control of high resolution motors. Additionally, MPI 4.0 provides enhancements to the motion object structure, event management, data collection and on-line documentation to speed machine software development. MPI 4.0 can simultaneously command, control and fully synchronize up to 64 devices such as motor amplifiers and I/O from a variety of top servo manufacturers.

The MPI object-oriented C/C++ motion programming library has found quick adoption in robotics, pick & place, scanning, cutting, polishing, medical and material handling systems. Engineers customize application code in the PC environment for an exact-fit match to application requirements without the learning curve of 3rd party languages. Engineers also leverage MPI advanced techniques such as on-the-fly motion modifications, synchronization of multiple axes, event triggers and much more to maximize process throughput and quality.

www.motioneng.com

Motion Control Tips