A part of the Allen-Bradley Micro800 range, the component-class micro programmable controllers provides machine manufactures a cost-effective control solution, making them suitable for standalone machine applications with less than 48 I/O.

“With this new line, Rockwell Automation is delivering the functionality and flexibility of a micro programmable logic controller for the price of a smart relay. Yet, the greatest value of the new Micro800 range is the simplicity and convenience it provides, with the right amount of control, so customers only pay for what they need,” said Adrian van Wyk, Business Manager at Rockwell Automation.

The Micro800 controllers feature a vast array of plug-in modules for communications, analogue/digital I/O and expanded memory. The range’s plug-in modules allow machine manufacturers to customize the controllers to optimize functionality without increasing the product footprint. Aside form providing removable terminal blocks, the new range also simplifies communication through point-to-point data exchange.

The smallest of the Allen-Bradley Micro800 family, the Micro810 programmable logic controller comes with embedded smart relay function blocks, which can be configured from the keypad and LCD. These function blocks include time of day, delay OFF/ON timer, time of week as well as time of year for applications demanding a programmable lighting and timer control.

Offering flexible communications, the Allen-Bradley Micro830 programmable logic controllers offers up to six high-speed counter inputs. These off-the-shelf controllers have been specifically designed to allow easy integration of up to five plug-in modules on the 48pt variants. They are fully customizable and carry global certifications and support.

Motion Control Tips

Simotion D motion control systems are ideal for production machines covering all levels of performance; from simple single-axis positioning tasks to complex synchronous applications, with extremely short cycle times on a large number of axes. Thanks to its scalability, Simotion D offers users a high degree of flexibility for the ever-changing demands of machine automation. The Simotion D drive-based multi-axis control system not only offers PLC, motion control and advanced technology functions, but also an integrated drive control based upon Siemens Sinamics S120 drives.

With the new Simotion D445-2 DP/PN and D455-2 DP/PN versions, the performance range has been extended even higher. Compared to the previous generation, the maximum quantity has been doubled to 128 axes and the memory capacity significantly expanded. This has increased the PLC and motion control performance by a factor of three. With Simotion D445-2 DP/PN and D455-2 DP/PN, the previously optional Profinet I/O interface has now been integrated on the modules as standard. This frees up the option slot for other expansion cards. The onboard interface is equipped with an integrated three-port switch and facilitates different network topologies such as line, star or tree structures, without the need for additional external switches. The interface not only supports real-time (RT), but also isochronous real-time (IRT) data exchange and can be operated as a controller and/or device of another controller.

In addition to the Profinet interface, Simotion D445-2 DP/PN and D455-2 DP/PN also have two Profibus and two Ethernet interfaces, as well as 28 digital I/Os, of which 16 can be used for technology tasks such as output cams and measuring inputs with microsecond resolution.

For more information, visit www.usa.siemens.com/motioncontrol.

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The new NI cRIO-908x systems feature an Intel® Core™ i7 dual-core processor for increased processing power, Xilinx Spartan-6 field-programmable gate arrays (FPGAs) and the option of a Windows Embedded Standard 7 (WES7) OS configuration for monitoring and control applications that require exceptional performance and the ruggedness of CompactRIO. For high-volume and OEM applications, the new NI sbRIO-9605/06 devices are sized from less than 102.87 mm x 96.52 mm and offer greater customization and I/O support than previous versions.

With the Intel Core i7 dual-core 1.33 GHz processor and up to a Xilinx Spartan-6 LX150 FPGA, the cRIO-908x systems deliver the highest processing power of any CompactRIO product and are ideal for performing complex signal processing and control within applications such as rapid control prototyping, advanced motion control and machine vision. The controllers can be configured with a WES7 OS, which gives engineers access to a broad ecosystem of Windows-based software and integrated graphics, or a real-time OS for reliable, deterministic performance. The systems provide a variety of high-performance peripheral connectivity including two Gigabit Ethernet ports, a MXI Express port, four USB ports, RS232 and RS485 serial ports and a new CPU eXpansion Module (CXM) that makes it possible to add custom connectivity and expansion to CompactRIO using industry standard protocols.

The new NI Single-Board RIO devices provide a small and cost-optimized form factor for the NI RIO platform and are ideal for embedded monitoring and control applications in industries such as energy and medical. The devices feature a 400 MHz processor and Xilinx Spartan-6 FPGA to provide reliability and performance at a low price point for OEMs. The devices also offer built-in peripherals such as RS232, CAN, USB and Ethernet. Additionally, the new devices feature a high-density and high-bandwidth connecter that gives engineers direct access to the FPGA and processor as well as the ability to add peripherals for further customization.

An integral part of the NI graphical system design approach, NI RIO technology combines NI LabVIEW system design software with commercial off-the-shelf hardware to simplify development and shorten time to market when designing advanced control, monitoring and test systems. NI RIO hardware, which includes CompactRIO, NI Single-Board RIO, R Series boards and PXI-based NI FlexRIO, features an architecture with powerful floating-point processors, reconfigurable FPGAs and modular I/O. All NI RIO hardware components are programmed with LabVIEW to give engineers the ability to rapidly create custom timing, signal processing and control for I/O without requiring expertise in low-level hardware description languages or board-level design.

Learn more at www.ni.com/compactrio and www.ni.com/singleboard.

www.ni.com

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Two versions of the new control are available in the same compact, power-dense package size of 51.7cc, slightly larger than a matchbox. The BGE 3508 model is designed for 10-30V input with 75W of continuous and 225W peak power, while the BGE 6005 model can produce 120W continuous and 300 W of peak power with 60V input.

These new controllers are suitable for use with brushless or conventional brushed DC motors similar to Dunkermotoren’s BG and GR/G ranges. Information about the motor’s rotor position can be supplied to the positioning controller either by the voltage or by an encoder in the case of commutator motors or, for brushless motors, by Hall sensors or an incremental encoder. The controls incorporate protection against over-voltage, low voltage and excessive temperature.

If 4-quadrant digital speed control is desired, the control can be commanded to run in either direction, stop and hold with torque, and stop without torque (coast) through digital inputs. Other inputs can switch between programmed speeds or allow for a variable analog speed reference. Accel/decal ramps for the motor can also be programmed. The control offers the capability for a motor to function as a stand-alone, programmed servo which interfaces to the rest of the machine via digital and analog IO.

The new BGE 3508/6005 controllers offer many different modes of operation to choose from, such as analog or digital torque control, analog or digital speed control and digitally selectable position control (relative, absolute, and modulo).

Designed for volume OEM applications, the Dunkermotoren BGE 3508/6005 controllers offer a design alternative for restricted space applications where the additional length of an integral control motor may not be feasible. They can also be encapsulated to provide additional protection in extreme environmental conditions.

CANopen is the most widespread application layer in non-automotive control applications and market researchers predict that by 2015 some 400 million CAN chips will be used annually in a wide range of applications such as medical equipment, heavy vehicles, door control systems and throughout commercial and industrial automation systems.

Visit www.dunkermotoren.com to find out more.

www.dunkermotoren.com

Motion Control Tips

Designed for harsh industrial applications, the optional SD card of 750-880 has been specifically covered with gold-plating. With the SLC-technology (Single-Level-Cell), the SD Card can last around 10 times longer as compared to MLC (Multi-Level-Cell) cards. The card offers ESD stability up to 15 kV, Power-Loss Protection and a -20°C to +60°C temperature rating.

With the SD card, the 750-880 speeds up large-scale programming while enhancing capabilities by transferring boot files, device parameters and other file types between controllers. It also provides one MB of both data memory and program, featuring a maximum supplemental memory of eight GB from the SD card. Accessible through the FTP, the card also serves as data backup or as an additional drive.

The 750-880 utilizes new function libraries as well as an optimized two MB Fast File System that comes with an integrated Web server for status information, configuration options and Web pages. It relies on a strong, industry-approved TCP/IP stack and IEC61131-3 friendly environment. The featured protocols include HTTP, MODBUS, DHCP, ETHERNET/IP BootP, SNTP, DNS, SNMP and FTP.

Featuring two internet interfaces, 750-880 also has a built-in switch blend PLC-like functionality with the flexibility of IT networking. Through line topology, the switch can effectively eliminate redundant hubs and switches. Its IP20 housing enhances cooling, while meeting stringent EMV standards and carrying UL 508.

Motion Control Tips

Continuous torque for the smaller size 17 brushless PM motor starts at 35 oz-in at 900RPM (3W) duty up to 700 oz-in at 1500RPM (770W) for the size 34 brushless servo motor. Maximum speeds are 4000RPM. The SilverDust controls product line has RS232, RS435 and CANopen protocols with Ethernet and Modbus TCP as an option. Currents range from 3.5A in the smaller size 17 and 23 SilverDust drives and up to 10A in the larger size 34. Typical input voltages are 12 to 48VDC.

The SilverDust controller uses sophisticated motion control algorithms to maximize the high torque capability and properly handle very high load inertias reaching a 100:1 inertia mismatch.

For more information contact QuickSilver Controls Inc. at www.quicksilvercontrols.com.

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Together with the Portable Test Controller, the Modular Test Controller is the company’s newest addition to its product portfolio that includes larger units dedicated to automotive and aerospace testing. The controllers offer efficient operation in a range testing applications such as single-axis test systems, shock absorber tests, vibration and performance evaluation tests.

Adept at handling complex and simple tests, the controller is specifically designed to make it easily accessible from the desktop of the operator while enabling easy integration into a network’s test machines. The new controller can also interface with commonly used sensors utilized for a single axis movement.

Aside from being reliable, the new controller also comes with a Software Development Kit (SDK), which can be used to connect to existing software or to develop customized user interfaces, and an integrated advanced safety checks to ensure that the test data and test article are always protected.

With its control loop technology, the new controller effectively reduces the amount of time spent on set-up and testing. It can also interface with any electric, hydraulic or pneumatic actuator. Powered by EtherCAT, the new connector allows immediate integration with various test systems. Its embedded disk card feature offers integrated data storage, while its “plug and play” feature allows for immediate integration.

The new Modular Test Controller supports the company’s newest Integrated Test Suite software, which allows engineers to set up and run tests efficiently anywhere in the world.

Motion Control Tips

The latest MOFSET technology is more efficient and robust than its predecessors.  Greater efficiency leads to a more compact ACS controller that reduces the requisite number of mechanical components. Greater robustness and fewer components maximizes reliability, while smaller size lets OEMs place the controller more freely within the vehicle to reduce cabling and mounting costs. The net impact for OEMs who use ACS GEN6 motor controllers is maximum reliability with lower total cost of ownership.

ACS GEN6 is the first Kollmorgen product released with Kollmorgen’s new software platform for vehicle motor controllers. The software lets Kollmorgen customize software to meet specific customer requirements, while crucial firmware functionality remains untouched. Improved granularity and adjustability of the event log, as well as advanced logging, are firmware features that bring value to both OEMs and end-users by allowing detailed and accurate troubleshooting information to shorten vehicle downtime and minimize service costs. Additionally, the software is designed to meet the high quality standards of the automotive and hybrid markets, and Kollmorgen’s software development process is regularly audited for conformance to Automotive SPICE©.

The design and manufacturing process of ACS GEN6 controllers ensures maximum product quality. ACS GEN6 has gone through repeated Design For Manufacture (DFM) analyses during the design process to ensure that the product is optimized for stable and consistent manufacturing at high volume. Specialized production equipment tailored to manufacturing ACS GEN6 was developed alongside the actual products to ensure that the production equipment and processes, as well as the product itself, enable low variance production.

For more information visit www.kollmorgen.com.

Motion Control Tips

IndraLogic XLC (eXtended Logic Control) PLC controllers feature capabilities go beyond standard PLC functions. Users can leverage a wide range of new functions that achieve modular software projects quicker than before. All planning, configuration, programming and diagnostic functions are standardized in one single engineering environment, with flexible motion control functions fully integrated. IndraLogic XLC can be connected into different communication networks thanks to real-time communication via SERCOS III and other common communication interfaces.

A state-of-the-art PLC kernel, IndraLogic 2G, is integrated into the company’s IndraWorks software tool and the multitasking runtime system. This lets users take advantage of many new functions for creating modular software projects in an end-to-end overall system in less time than before. Functions include convenient editor tools, object orientation as an extension to IEC 61131-3, and comprehensive function libraries as well as fast compilers for efficient generation of machine codes. The modular GATcompact (Generic Application Template) project template simplifies the process of designing new machines with enhanced software quality while reducing effort considerably.

End-to-end communication between the controller and decentralized system peripherals, such as inputs and outputs or drives, takes place via real-time Ethernet SERCOS III. Fast PLC cycles to 250µs enable optimum response times for handling time-critical process signals. IndraLogic XLC controllers come with versatile motion control functions, integrated into the run-time systems, to enhance the previous IndraLogic systems.

With its motion control functionality, the XLC handles machine applications ranging from simple point-to-point motion to the synchronization of multiple axes that use Rexroth’s FlexProfile to integrate complex motion sequences. The graphical profile editor in the Rexroth IndraWorks software tool offers numerous offline and online functions for this purpose. Master and slave interfaces for PROFINET RT, PROFIBUS and EtherNet/IP are also available, in addition to SERCOS III, for integrating into a wide range of communication networks.

For more information, visit www.boschrexroth-us.com

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Certified by the FDT Group, Emerson’s Valvelink software has complied with FDT standards and has been certified for use with other FDT compliant host system producers such as Invensys, Honeywell and Yokogawa.

The digital valve controllers have been utilizing the AMS ValveLink SNAP-ON to integrate into FOUNDATION and HART fieldbus host systems, such as Ovation digital automation and Emerson’s DeltaV systems. The addition of DTM technology has allowed the company to continue its strong integration tradition for FIELDFVUE instrument clients.

Known for its reliability and performance, FIELDVUE’s digital valve controllers diagnose the assembly, maintain valve performance and allow predictive maintenance. Logging in millions of operating hours, Emerson’s FIELDVUE digital valve controllers have earned the respect of companies that uses their technology to upgrade plant availability. Specifically designed for extreme conditions, the controllers have survived harsh environments in chemical, pulp and paper, refining, oil and gas, nuclear and power industries.

The company’s Process Management sales office offers additional information regarding the FIELDVUE digital valve controllers or ValveLink DTM software.

Motion Control Tips

Galil Motion Control recently released the CDS-3310 single-axis controller and drive system designed to provide high performance and precise control of a single brush or brushless servomotor. According to the company, it combines a programmable motion controller and 500W drive in a single, compact package that eliminates the external wiring between the controller and drive.

The CDS-3310 includes PID compensation with notch filter and velocity/acceleration feedforward, non-volatile program memory with multitasking, uncommitted digital and analog I/O, and advanced modes of motion such as electronic gearing and teach-and-playback. It also accepts differential encoder inputs up to 12 MHz, and provides dual encoder inputs that let it accommodate electronic gearing or dual-loop applications.

www.servo2go.com

Motion Control Tips

Housed in an IP66-rated enclosure, the Exlar EXP-24 Positioner integrates a fully featured 24VDC motion controller and brushless servo motor amplifier, and is able to power most resolver feedback brushless motors on the market. With an operating temperature range of -29 to 82°C, the EXP-24 is ideal for process control applications and provides the functionality to position a valve or damper by following an analog input signal and providing position feedback via an analog output. For other applications, additional motion modes are available to accommodate the widest possible range of motion control applications.

Designed for analog control, the EXP-24 also includes an isolated RS485 Modbus serial interface for easy integration into factory-wide process systems. Several diagnostics features are available including real time monitoring, following error, position error, input and output status, communication diagnostics, a multi-channel oscilloscope and data logger.

The EXP-24 is set up via Windows-based software. The software lets users select all aspects of configuration and control required for operation. Tabbed pages provide access to input all of the parameters necessary for configuration of valve control or general motion control applications and further simplify the set-up process.

www.exlar.com

Motion Control Tips

Lenze’s I/O System 1000 is integrated with a 136mm-wide DIN-rail-mounting controller to create a single station with a 1µs time stamp and a 48MHz backplane bus. Up to 64 I/O modules can be combined to offer analog and digital I/O, counters and encoder evaluation, and temperature measurement.

To avoid moving parts, the 3200C makes use of Intel Atom processors, which operate without fans, and flash memory storage. It also features a built-in UPS to save variables in case of power interruptions. The controller has two USB ports and a SD memory card slot.

The controller also has two 100Mbit Ethernet interfaces. A third Ethernet interface is also provided to allow real-time communication with drives. Users can also add further communication buses, while the controller’s two synchronized CAN buses can support CANopen. The 3200C controller can also serve as a gateway between supervisory-level computers and field devices.

The Windows CE 6.0 based controller is complete with Lenze’s PLC Designer software, which allows programming compliant with IEC61131-3. The PLC Designer software is based on the CoDeSys3 programming system, which has been upgraded for the controller. The controller also features an integrated Web server, which provides access to all control parameters and to any Web browser’s logbook.

Individual System 1000 I/O modules can also be added as elements in the PLC Designer’s project tree. The I/O systems are integrated in the controllers mechanically and in the programming software.

Motion Control Tips

“We are both upgrading the processor and offering enhanced features in our new Ethernet products,” said Charlie Norz, WAGO’s I/O System Product Manager. “Ethernet 2.0 is compatible with our existing platform and still uses a rackless design, which means the I/O modules fit together on a DIN rail and the user can easily add or subtract modules as needed.”

“We have upgraded our processor, so that it is 100 percent faster than our existing products, and a new file system on the controller enables the user to log more data or store web pages. The new controller doubles the amount of available memory, offering 1 Mbyte of program memory and a 2 Mbyte file system,” Norz added.

The keys to the fast processing capabilities of the 750-881 are the upgrade in program memory and a new 32-bit CPU. The Fast File System supervises substantial data logging and a web-based management system, while an e-mail capability is also offered for authorized personnel. The standard CoDeSys V2 programming environment for the 750-881 is IEC 61131 compatible and offers all five programming languages. Up to 250 I/O modules can be supported by the PFC that allows machine users to tailor solutions from among 400+ digital, analog and specialty modules.

The additional processing power in WAGO’s new second generation Ethernet platform also allows the programmable fieldbus controller to process 1,000 instructions in just 235 μS.

Motion Control Tips

To provide additional I/O and drive capabilities, the SPiiPlus NTM controls ACS slave modules, such as MC4Udc (up to 8 axis drive chassis for stepper motors or servo motors), UDMnt (up to 2 axis drive module for stepper motors or servo motors), IOMnt (up to 32/32 digital I/O module), PDMnt (up to 4 axis Pulse or Direction Interface module), and SDMnt (up to 8 axis stepper drive module).

The SPiiPlus NTM controller has also the ability to control any third party I/O or EtherCAT drive modules, which are qualified by ACS Motion Control (www.acsmotioncontrol.com).

Supported by ACSPL+ motion programming language, the SPiiPlus NTM also features a set of software tools such as the SPiiPlus’ MMI Application Studio and API for host application development. The tools comprise a full PC-based controller simulator that reduces the cost of ownership, as well as time-to-market for system integrators, end users and OEMs.

“The SPiiPlus EtherCAT family of products offer advanced, high-level machine control with a smaller footprint and smaller cost when compared to competing control solutions,” said Jason Goerges, ACS Motion Control‘s sales and support manager. “Our universal drive technology provides a flexible solution for all motor topologies, further helping to reduce costs, as users can run several axes from one drive module.”

Motion Control Tips

The new C-867, which is optimized for piezo linear motors, features integrated drive electronics for ultrasonic motors; dynamic servo parameter switching for faster settling; 4+4 programmable transistor-transistor logic inputs/outputs; RS-232, USB and joystick interfaces; daisy-chain networking for up to 16 axes; a data recorder and macro programming language; and extensive software support, including dynamic link library and LabView.

A compact case comprises components for controlling/communication and drive electronics for the piezo ceramic motors. The PIMikroMove user software features the PITuningTool for optimizing system performance.

This motor controller is made for closed-loop micropositioning systems integrated with piezo linear motor drives. The controller can be operated from an RS-232 interface or a host PC via a USB port. Stand-along operation can be done by joystick or through preprogrammed macro commands.

Maximum output voltage per channel is 200V, while maximum output power per channel is 15W. Operating temperature ranges between 5°C and 40°C, while operating voltage is 24VDC from an included external power supply.

The self-locking and nonmagnetic ultrasonic ceramic motors provide better positional stability compared to conventional magnetic linear motors or motor/leadscrew drives, according to Physik.

The all-new C-867 can be used in applications such as microscopy, biotechnology, automation, fiber positioning, quality assurance testing, photonics/integrated optics and testing equipment.

Motion Control Tips

Based on the patented PLC-on-a-Chip technology, the HEC-HMI series controller allows programmable intelligence under lesser ideal conditions thanks to a water-tight enclosure with gland connectors. This standard enclosure is screw and sub-plate mountable, as well as sealed against the environment. The HEC-HMI series is programmed with Divelbiss EZ Ladder software that supports ladder diagram with function block programming.

The HEC-HMI series is offered as a HMI only or a HMI with Programmable Logic Controller (PLC) in the same enclosure. The entire series is available with an extended operating temperature range from -40°C to 80°C and 8VDC to 32VDC input power. A backlit LCD display is also offered in either 4 line by 20 character or 2 line by 16 character configurations. Character heights for the 2×16 and 4×20 options are 0.38” and 0.187”, respectively. Moreover, a total of four programmable indicators and nine pushbutton inputs are also provided. Four of the pushbuttons – in a horizontal row – are labeled as function keys, while the remaining five buttons are arranged in a compass pattern to be used as a joystick input. Network communication is achieved through a CAN port or a second serial communication port that is field configurable for RS323/422/485.

The HEC-HMI model series with integral PLCs integrate these additional features to the HMI only version. I/O includes six 8VDC to32VDC inputs (two are 200kHz high-speed counters) and six digital outputs with four rated to four amps with programmable status monitoring and automatic over-current safety. In addition, there are two analog inputs that can be individually configured to 0-5VDC or 0-20ma as required. Analog is offered in either 10- or 15-bit resolution.

Motion Control Tips

“The RC620+ adds to EPSON’s initiative of providing our customers with more Power of Choice than ever before,” said Michael Ferrara, EPSON Robots’ director. “It is the controller of choice for those applications that require a powerful open architecture solution for system expansion and advanced motion and I/O control for demanding applications. With over 10 years of PC based controller experience, EPSON has combined industry leading PC based controls with superior real time motion and I/O control to provide advanced motion control and open architecture expandability all from the same controller.”

Three PCI slots are also available for options such as Fieldbus masters, Vision Systems or 3rd party plug-in cards to expand the RC620+ as needed for a particular application. The RC620+ operates a separate CPU dedicated to motion control and real time options, which include additional I/O, expansion I/O and DeviceNet, conveyor tracking, EtherNet/IP and Profibus Fieldbus slave options. This provides machine operators with open architecture, expandability and ease of use of Microsoft Windows while providing real-time performance for time critical components like motion and I/O control.

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INGEAR NET.LOGIX version 3.0 software can be used by those who write automation and control applications in Visual Studio C# or Visual Basic.NET to communicate with Allen-Bradley controllers, design data acquisition applications and custom communications, and deploy them on several machines, without the need to pay additional license fees.

“The better the information plant personnel have regarding operations, the greater their ability to manage costs, output, quality and ultimately — profitability. Some of the most valuable data lies within the programmable logic controllers (PLCs) that automate assembly lines. Manufacturers typically deploy PLCs machine-by-machine, so accessing that data can be a real challenge. This new set of class libraries provides anyone who knows Visual Basic.NET or Visual Studio C# everything they need to communicate with some of the world’s most popular Allen-Bradley controllers,” said Chuck Karwoski, head of CimQuest INGEAR.

NET.LOGIX 3.0 has several advanced features, including a new PeerMessage class for Unsolicited Messages, which waits idle in a passive state to allow the Allen-Bradley controller to send data through MSG instructions. Upon receiving communication, the PeerMessage class sends a notification event with information for the user application to process it immediately. The PeerMessage class is designed to receive MSG instructions from CompactLogix, ControlLogix, ControlLogix Gateway, MicroLogix, as well as PLC-5E and SLC 5/05 family of controllers.

NET.LOGIX 3.0 also features the DTEncoding class, which helps read and write Pre-Defined Types (PDT’s) and User Defined Types (UDT’s) as objects with or without the need to read or write every atomic member individually.

Motion Control Tips

Farnese Australia (www.farnese.com.au) has unveiled the new Quantum bridge saw that provides X, Y and rotational motion for the efficient and fast shaping of stone bathroom and kitchen surfaces. Compared to existing machines, it sets a new price/performance standard in the market sector.

“The biggest challenge with application development was to simplify the operation of the machine,” said Jason DeSouza, applications manager at Baldor Australia. “Farnese specified that the operator interface should not require any G-Code, or CAD/CAM software or special computer hardware.”

Its integrated Baldor controllers are programmed in a proprietary language known as MINT, which incorporates complicated interpolated motion into a simple command set. It gives the operator flexibility to make motion profiles easily and quickly by eliminating the need for additional software.

“Machine cutting paths are based on a range of pre-defined geometric shapes and dimensional information entered by the user,” DeSouza added. “These are used to calculate and pre-load motion commands which are executed in real time within the controller. Therefore, the machine does not experience any time delays associated with standard computer operating systems.”

Farnese’s one-of-kind interface makes selection of the proper shape-cutting process very simple, avoiding risk of operator error. Several pre-programmed shape-cutting sequences are also provided in the application to cover common requirements, without the need for skilled operator programming by the bathroom and kitchen surface suppliers that typically bought these machines.

With the new Quantum bridge saw, Farnese Australia switched to Baldor’s Ethernet-based NextMove e100 controller. It provides all of the resources needed for the real-time interpolated control of four servo motor axes, all of the machine’s I/O, as well as ActiveX interface to the unique Windows user interface that the company has developed to simplify stone masonry.

Motion Control Tips

When assembling an inhaler, the user must first screw the top part to the bottom part of the case and then clip the mouth piece into the casing. Highest possible process reliability should be realized in the construction and development of the respective assembly system.

Thus, controllers of modern assembly systems have complex tasks to do. The latest DCOS (DEPRAG CONTROLLER SYSTEM) introduced by DEPRAG SCHULZ GMBH u. CO. (www.deprag.com) is a user friendly system with high functionality. DCOS, which controls, analyses, records and documents, is a new process and assembly control system for the highest possible industrial level.

The DCOS control system demonstrates the diversity of the PC world. DPU 100 (DEPRAG PROCESSING UNIT) is mainly based on an industrial PC which works with Windows CE system software. The control unit can also control very complex motion sequences with short cycle times (typically < 6ms). A 6.5″ color touchscreen with VGA resolution offers greatest operator comfort during operation as well as display of operating conditions. The DPU 100 can access the World Wide Web or the company network through a freely available EtherCat-Port.

Depending on the task, control cabinet DSEC (DEPRAG SAFETY EXTENSION CONTROLLER) 20 to 40 is utilized with DPU100. These control cabinets include 32 outputs and inputs through EtherCat fieldbus, security components and a 24VDC power supply with 10A. The additional integrated profibus master module permits non-problematic connection of all fieldbus devices.

The DSEC30 is the ideal solution for assembly stations and screwdriving that have higher security and power requirements. It can control up to three NC axles. With their respective power sections, three stepper motors are included as standard. Other applications with linear motors or servo motors are available on request. Screwdriving or other assembly systems along with axle systems are part of the DSEC40′s application range.

Motion Control Tips

This Power Panel 65 combines compact and high performance dimensions in a single central operating and control unit. Through the integration of control (“drive technology and visualization”), the operator profits from intelligent complete solutions, which are easily connected to a variety of automation infrastructures.

The Power Panel 65 with a powerful 500MHz Geode LX800 processor can handle a performance range which is important for multi-axis applications. Moreover, the unique combination of a compact design and high performance for calculations ensures optimal utilization of the space at the switching cabinet. Intuitive operator panel can be expanded as desired by the operator.

The new unit is available with a 3.5 inch touchscreen or 5.7 inch touchscreen and function keys. It also provides an optimal design for any system or machine type.

A Fast Ethernet port and two USB interfaces guarantee that the data can be exchanged quickly with higher level systems. Remote drives and I/O can be easily connected using modular fieldbus interfaces if expansions are required. The new PP65 is available with POWERLINK interface or integrated X2X. Also, the devices can be extended with CAN, Profibus DP slave and RS232/RS485 interfaces depending on the requirements. Through this, machine operators can profit from the highest level of freedom for the control topology.

Motion Control Tips

The new ControlMaster elevates process control and monitoring to a higher level.

The full-color thin-film-transistor (“TFT”) liquid crystal display of ControlMaster provides unsurpassed ease of use and it shows process information. Operator prompts and menus display in full text. ControlMaster’s formats include historical trending and dual-loop displays.

A sampling of the functionality in the controller includes totalization, dead-time compensation, delay timers, problem-solving diagnostics, cascade, ratio control and feedforward, predictive, adaptive and dual-loop control.

The latest units offer flexible communications: Modbus, Profibus and Ethernet protocols. Enclosures provide NEMA4X and IP66 environmental protection.

Motion Control Tips

While the automation market is full of six-axis type applications, it became clear to the company what the market actually needed was a great control platform with a six-axis arm.

The latest EPSON Pro-Six PS3-AS00 utilizes the same EPSON RC520 PC-based controller that controls EPSON EZ Modules (“Linear Modules”) and E2 Series Robots (“SCARA”) thus allowing machine users to take advantage of a single control solution for the entire factory. With a 791-millimeter (“701-millimeter at the wrist center”) reach, high performance Sigma III-AC servo motors, the famous servo control from EPSON, and EPSON RC520 PC-based controller, the Pro-Six can solve even the most demanding six-axis type applications.

The EPSON Pro-Six PS3-AS00 high points features the same easy to use PC-based controls utilized with all EPSON Robots, a rigid design for smooth, high-speed motion with precise position settling and high-performance absolute encoders

Its compact design requires only minimal installation space and has ceiling, wall and floor mounting configurations. It has outstanding path control capabilities with two Pro-Six (“six-axis”) robots controllable from one RC520 controller and one Pro-Six (“six-axis”) robot plus two EPSON E2 SCARA Robots (“or 8 EZ modules axes”) controllable from one RC520 controller.

Also, the new EPSON Pro-Six PS3-AS00 high points features a high-performance EPSON Robots Servo Control which provides maximum performance, and has fully integrated EPSON RC+ Options (“Profibus, DeviceNet, Force Sensing, VB Guide, Vision Guide, etc.”). It meets the ANSI/RIA 15.06-1999 safety standard, as well as CE mark.

Motion Control Tips

Both robotic arms can work together on a single task to double the payload requirement or handle heavy, unwieldy pallets, parts or trays. The ability to use two independent robotic arms to process parts cuts down the need for costly custom fixturing and permits end-of-arm tooling to be less costly and simple. Motoman’s SDA-series dual-arm robots can hold one part as one of the arm is operating on the part with the other arm and it can transfer one part from one arm to another, no need to set the part down.

SDA-series robots’ actuator-based design means that the brake, reducer, encoder and motor for each robot axis that are combined in a small, lightweight but powerful package which is smaller compared with a traditional AC servomotor drive. The advantages include high-wrist moment and inertia ratings, a slim arm profile and lightweight robot body.

SDA-series robots from Motoman are controlled by the Motoman DX100 robot and a system-level controller which uses patented multiple-robot-control technology to handle multiple tasks like control of up to eight robots (“72 axes”) and I/O devices, as well as communication protocols easily. Featuring a strong PC hardware architecture, Motoman’s DX100 controller uses a Windows CE programming pendant with colored touch screen.

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TWINSBURG, OH – Pepperl+Fuchs introduces the Diagnostics Add-On Instruction for Allen-Bradley CompactLogix and ControlLogix Controllers.  Available as a free download, this Add-On Instruction enables PLC programmers to retrieve detailed diagnostic data from an AS-Interface SafetyMonitor with just three instructions.

“Pepperl+Fuchs developed this innovative add-on software to further simplify the already flexible and powerful AS-Interface Safety at Work technology,” says Tim Cicerchi, Product Manager, Industrial Bus and ID Systems.  “Additionally, because we want every AS-Interface user to have the best experience possible this Add-On Instruction is compatible with competitive AS-Interface Safety at Work SafetyMonitors, not just Pepperl+Fuchs SafetyMonitors.”

Pepperl+Fuchs
www.pepperl-fuchs.us

Motion Control Tips

The CMC-99 controller provides various output and input combinations to suit each customer requirements. The controller’s three card slots each have 16 I/O pin options that enable the operator to select any combination of outputs and inputs to suit the application. For instance, up to 48 voltage inputs or analogue current could be used; 24 thermocouple inputs; up to 16 relay/SSR outputs; or 12RTD inputs; or a combination of these. Also, the unit incorporates a 24 V DC digital input, enabling triggers and relays to be set up.

The CMC-99 controller is ideal for process applications and minimizes cost compared with existing alternatives on the market such as centralized temperature control and measurement, spraying and heating control for greenhouses, control of industrial furnaces, intermediate pumping station control, multi-zone heating control, and for engine test cell measurements.

The controller measures 96mmx96mmx100mm, its housing is very compact, which means that it can be set up in restricted spaces. The CMC-99 has a 3.5-in backlit color TFT display and it is according to the Linux operating system, with touch screen menu navigation, offering familiarity and ease of use to the user. On the front of the device, a USB interface is provided enabling the operator to download or upload software programs easily and quickly through a USB memory stick.

The CMC-99 has two power supply versions, 230 V or 24 V AC/DC. The 24 V DC/200mA supply output at the back of the unit enables external actuators and sensors to be powered and connected by the controller. Also, the controller acts as a proportional–integral–derivative (“PID “) process controller which provides a control loop feedback mechanism for various pressure control and process temperature applications.

Also, the CMC-99 has a number of communications interfaces such as an Ethernet connection, a second USB Host, two RS232 and two RS485 ports, allowing it to easily integrate with the user’s existing fieldbuses and process control networks.

The controller’s integral software gives the user with visualization, printing and archiving options. For recorded measurements, various visual presentation display options are available such as needle gauge display, bar graph or numerical display.

The CMC-99 controller also has a lockable door to IP42. Also, it has an IP65 version with additional fitted molded frame.

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It is based on PLC-on-a-ChipT technology that allows programmable intelligence in less than ideal conditions because of its sealed and watertight enclosure with pluggable connectors. Its standard enclosure is submersible to 3-feet and is sub-plate and screw mountable. The HEC-4000 is programmed by using Divelbiss EZ Ladder software supporting the ladder diagram, which has a function block programming.

The HEC-4000-E-R features 8 to 32 Virtual Design and Construction (“VDC”) input power and an extended operating temperature ranging from -40 degrees to 80 degrees Celsius. Its I/O includes four 8 to 32 VDC inputs (“two are 40 kHz high-speed counters”); six digital outputs rated to four amps, including a programmable status monitoring and an automatic over-current safety. The four outputs are selectable as pulse-width modulation (“PWM”) with internal analog current sensing variables allowing closed loop control of the output loads. Also, there are four analog inputs factory set to 0 to 5 VDC or 0 to 20ma when recorded. Network communication is done by using a second serial communication port or via CAN port. Expansion I/O includes both analog and digital with required allowance for custom modules in the future.

Typical industrial use such as improved proportional valve control via marine application, conveyor systems, oil field equipment or intelligent mining, mobile asset tracking and management, closed loop, control for engine compressors and driven pumps. The wide operating temperature range (“-40 degrees to +80 degrees Celsius”) and 8 to 32 VDC input power gives ease particularly in utilization by marine platforms and off-highway.

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FP0R PLC Programmers saves money and precious panel space. Its relay output types have detachable screw terminal blocks. Also, the power supply is quick to disconnect. It is easy to install, especially when duplicating systems.

It has an 80 nsec/step ultra-high speed between 0 and 3000 steps. Scan time can be reduced by simply transferring existing FP0 programs (“2.7 k steps”) into FP0R.

Compared to the conventional model, 3001st and later steps’ processing is faster. FP0’s basic instruction processing speed is 900 nsec. While FP0R’s speed is 580 nsec, which is 1.5 times faster than FP0.

Its high-speed processing, by combining the two ultra-high-speed processing (“0 to 3 k steps”), accommodates programs that grow with functionality enhancements of equipment and systems, raising the productivity.

Also, its ultra high processing speed is ideal for use as a sensor controller. For example, labeling machines require a system capable of reading output signals in an instant from one fiber sensor and immediately controlling the roller rotation to detect the end edge or label head on the release paper tape.

FP0R Series has 32k-word data register and 32k-step program capacity. It features functionality enhancements of equipment and systems (touch panels, communications, positioning, and analog control) inevitably accompany increasing complexity and number of programs.

FP0R PLCs accommodates the increase using its 32k steps large program memory capacity and a data register of 32k words, and facilitates data setting and record management for a variety of product types.

It has an independent comment memory for easy maintenance of programs, where there are program control difficulties on PC, like identifying the latest program. With this, all comments, maintenance, facilitating program control and programs can be stored in the PLC.

The program used in the equipment’s PLC is often considered as the best option.

FP0R PLCs is fully compatible with FPWIN Pro, a new generation programming tool. Without the drawing data (“project file”), the flowchart programming (“SFC”) and function blocks (“FB”) cannot restore the original drawing on a PC.

The FP0R PLCs also have a USB 2.0 tool port, which is provided as standard equipment. The control unit with an ordinary USB cable can easily connect to a PC, making program monitoring and/or editing available.

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The PACwiz series features distributed I/O of up to 2016 points and distributed motion control of up to 256 axes, which are time-deterministic. It not only allows configuration of I/O topology and the entire motion profile based on application requirements, it also provides flexible wiring configurations which reduce and simplify wiring costs between modules by 20 percent by using standard Ethernet cables.
“PACs are now becoming the mainstream solution for automation controllers by providing better performance and flexibility by supporting low-cost PC peripherals such as RAM, CompactFlash, Ethernet, and standard monitors,” said Ethan Huang, ADLINK’s Senior Product Director. “PACwiz is derived from ADLINK’s extensive knowledge of full motion control and high-speed I/O design, combined with support of IEC-61131-3 programming languages to provide traditional PLC users an effortless means to upgrade to a powerful and robust PAC platform.”

The PACwiz series has two systems: open (“PACwiz-MXC”) and closed (“PACwiz-DPAC”). The open (“PACwiz-MXC”) system, powered by an Intel Atom (“TM”) N270 1.6 GHz processor, is made using a fanless expandable platform (“via PCI and PCIe slots”) by ADLINK. It is also made to operate as an I/O controller integrated with distributed motion modules (“Motionnet and HSL modules”) and/or I/O while providing the flexibility for additional modules like a frame grabber. The closed (“PACwiz-DPAC”) embedded system is made using compact and fanless distributed PAC by ADLINK with built-in I/O control and distributed motion solutions using HSL and Motionnet buses.

Motion Control Tips

The 7272 EnDat interface module directly interfaces with all Heidenhain EnDat 2.1 rotary encoders, high accuracy angle encoders, and linear scales. The module is digital, two-channel, and bidirectional; enabling it to transmit position values as well as read and update information stored in the encoder, or save new information. For high system reliability, sensor data such as application-specific parameters, compensation tables, error detection, and diagnostic capabilities are made available with this module. Several other features come standard.

EnDat position sensors are bidirectional, and thanks to the serial transmission method supported by AMCI’s 7272 module, only four signal lines are required. They are also self-commissioning, reporting all the encoder’s properties to the controller at power up. OEMs can download application specific data to the encoder’s freely definable memory area. By using the AMCI EnDat interface module, use of these valuable functions is made available through the ControlLogix PLC.

AMCI’s EnDat interface module paired with a Heidenhain EnDat encoder provides a feedback solution for all applications in motion control. Examples of applications that benefit from this pairing include machine tool, printing, and robotics.

Advanced Micro Controls Inc.
www.amci.com

Motion Control Tips

The amplifier offers a large number of inputs and outputs (such as enabling, speed ranges, direction of rotation presetting, current limiting, operational status) and comprehensive protection features (such as over-current, undervoltage/overvoltage, thermal overload, blockage and short circuit). The amplifier is also designed for a maximum motor speed of 80,000 rpm. Two connector arrays arranged in a 2.54 mm (0.1“) pattern support easy connectivity and integration into the OEM-side motherboard. A comprehensive Motherboard Design Guide to assist OEM’s in their circuit board design as well as a detailed Evaluation Board for the use during initial starting up is available at our website.

Download all-inclusive operating manual (including Motherboard Design Guide) at www.maxonmotorusa.com

maxon motor
www.maxonmotorusa.com

Motion Control Tips

Available in three different versions depending on the hardware requirements of different networks, MOVI-PLC can connect to EtherNet/IP, DeviceNet, ProfiNet, Profibus, EtherCAT, Modbus TCP/IP and Ethernet UDP networks. Dip switches are used to set network type, address, and Baud rate.

The versatile controller can be slotted into an SEW electronic drive or installed stand-alone to control machine operations. Programming uses the IEC 61131-3 multi-language environment and PLC Open-compliant function blocks.

Two CAN system bus interfaces, eight digital I/Os and two serial interfaces are located directly on each control card. Data sets, the firmware and the control program can be managed or replaced easily using an exchangeable SD memory card.

SEW-EURODRIVE
www.seweurodrive.com

Motion Control Tips