Long Range UHF-based Industrial RFID from Balluff
October 7, 2011 by Miles Budimir
Filed under I/O, Sensors/Vision
Florence, Ky. – Balluff’s BIS U series UHF or Ultra High Frequency RFID (Radio Frequency Identification) provides one of the most reliable and flexible tools to get visibility into your supply chain and manufacturing process. Because BIS U technology is passive, no expensive battery-based tags are required to achieve long detection ranges. The BIS U allows non-contact read/write ranges as high as 6m. They can not only be used with low-cost paper tags, but also industrially hardened long life metal mount container tags and even high-temperature tags. 
Some of the benefits of Balluff’s UHF system include the enabling of real-time visibility for logistics and manufacturing, needing no batteries for long-range transmission and unlike bar codes, UHF does not require “line-of-sight.” Other features include RS232 serial or Ethernet TCP/IP interface options and the ability to detect and process multiple RFID tags at once.
Applications include asset tracking, logistics tracking, closed-loop and supply chain logistics and production tracking.
Balluff can combine the new UHF system with our other passive RFID technologies, including high frequency ISO15693 systems to provide greater flexibility with the highest reliability. Balluff can also provide the necessary services for site surveys, hardware and even software integration to create a fully integrated, cost effective and reliable manufacturing and logistics solution.
For more information on Balluff’s UHF systems, visit: www.balluff.com/UHF
Machine Controller
October 6, 2011 by Motion Control Tips Editor
Filed under Controllers, Motion Control Handbook, PLC - PACs
In the most general sense, a controller receives some type of input and produces outputs for some device, most commonly an electric motor. More specifically, machine control, unlike a more specific type of controller such as a motion controller, refers to the control of an entire stand-alone machine such as a CNC machine, packaging machine, or even a vending machine.
The machine controller’s primary operations include scanning I/O, updating output and process control. After an initialization phase, the controller will continuously read inputs, calculate control parameters for the machine process using application-specific logic based on the input data, and then update outputs to the machine. If the controller is turned off, some shutdown process may be completed.
The central part of a machine controller is the controller itself, which can take on several forms. For single machine control, a programmable logic controller (PLC) or a programmable automation controller (PAC) is usually sufficient to handle the job. PLCs are usually programmed using ladder logic or sequential function charts. The controller receives various sensor data, processes this information and executes controls via some combination of digital and/or analog I/O signals to turn on or off processes, actuate or stop movement, and take user or environmental input and make decisions based on these inputs. Machine controllers will generally work together with some type of human-machine interface (HMI). These can be either integrated with the controller as one piece or can be stand-alone units that communicate with the controller.
More recently, machine control has seen a move to PACs because they can offer better performance and a wider range of functions than traditional PLCs. For instance, PACs can support high-speed data acquisition and processing, as well as motion control and vision functions.
In order to take advantage of all the features and capabilities of a PAC, the application code must be well designed, balancing and coordinating various controller processes such as I/O, process control logic, communication to an HMI unit and other tasks.
There are a number of considerations to keep in mind when selecting a machine controller. One of the most important is the number and type (i.e. analog or digital) of I/O the controller will have to handle. Also, do the speed requirements of the machine match up with the controller’s capabilities? For instance, some machine controllers may be tasked with closing servo loops and thus must be capable of handling such a task.
Another consideration is the type of communication link needed. The machine may have special demands or may be wired to accommodate a specific networking protocol, so ensure that the controller can communicate with the machine. Related to the communication link is the programming environment. Is the controller simple to program? Can programs be edited quickly and easily? Lastly, consider any environmental factors in which the machine will have to operate such as shock and vibration, extreme temperatures, and moisture or humidity.
Mitsubishi Electric Automation Announces Support Connect, Remote Asset Management Hosted Service
September 26, 2011 by Miles Budimir
Filed under I/O, Networks
Vernon Hills, Ill. – Mitsubishi Electric Automation announces the general availability of “Support Connect”, a Platform-as-a-Service (PaaS) remote connectivity subscription service that enables Mitsubishi Electric Automation customers to better serve their end-users through simple and secure remote-based services.
Designed to meet the needs of machine manufacturers, value-added resellers and end-user service organizations, Support Connect enables cost effective administration, predictive maintenance and remediation of remotely managed assets without an upfront investment in datacenter hardware, and ongoing infrastructure maintenance. Support Connect allows service/support resources to concentrate on serving their customers instead of managing the connectivity between companies.
Learn more about Support Connect by visiting http://www.meau.com.
Ultra Flexible Silicone Cable for Severe Environments from Cicoil
September 21, 2011 by Miles Budimir
Filed under I/O, Networks
Valencia, Cal. – Cicoil’s High Flex Unshielded Silicone Cables are designed for applications that require absolute reliability in severe environments. Cicoil’s unique silicone extruded cable is unaffected when exposed to extreme temperatures (-65°C to +260°C), vibration, flames, water, UV light, ozone, radiation and most chemicals. This combination of features makes Cicoil’s High Flex Unshielded Silicone Cable the ideal choice for just about any application. 
Cicoil’s exclusive crystal-clear silicone encapsulation is tear-resistant, needs no external “armor” or conduit for protection, and will not deform or wear during a lifetime of more than 10 million cycles, even under tight bending radius and high speed flexing conditions. These halogen-free cables are an excellent alternative to bulky round and stiff PTFE, Polyurethane & PVC jacketed flat cables.
Cicoil’s UL recognized, RoHS compliant & CE conforming wire is manufactured in an automated, climate-controlled environment, and exceeds the NASA 1124 outgassing specifications for space use and vacuum requirements. The cable is also 100% contaminant-free, as it is rated for Class 1 clean room use.
Standard “off the shelf” High Flex Unshielded Cable (4 AWG to 30 AWG) is available from stock in continuous lengths, cut to order, or as assemblies, complete with connectors of your choice, 100% tested and inspected. For additional abrasion resistance, Cicoil offers anti-friction coating options by request.
Visit www.cicoil.com for more information.
Multicore CompactRIO With Intel® Core™ i7 Processor from National Instruments
August 2, 2011 by Miles Budimir
Filed under Controllers, I/O
Austin, Tex. – National Instruments announces an expansion to its growing NI reconfigurable I/O (RIO) platform with the addition of the highest performance and first multicore NI CompactRIO systems and smallest NI Single-Board RIO devices. 
The new NI cRIO-908x systems feature an Intel® Core™ i7 dual-core processor for increased processing power, Xilinx Spartan-6 field-programmable gate arrays (FPGAs) and the option of a Windows Embedded Standard 7 (WES7) OS configuration for monitoring and control applications that require exceptional performance and the ruggedness of CompactRIO. For high-volume and OEM applications, the new NI sbRIO-9605/06 devices are sized from less than 102.87 mm x 96.52 mm and offer greater customization and I/O support than previous versions.
With the Intel Core i7 dual-core 1.33 GHz processor and up to a Xilinx Spartan-6 LX150 FPGA, the cRIO-908x systems deliver the highest processing power of any CompactRIO product and are ideal for performing complex signal processing and control within applications such as rapid control prototyping, advanced motion control and machine vision. The controllers can be configured with a WES7 OS, which gives engineers access to a broad ecosystem of Windows-based software and integrated graphics, or a real-time OS for reliable, deterministic performance. The systems provide a variety of high-performance peripheral connectivity including two Gigabit Ethernet ports, a MXI Express port, four USB ports, RS232 and RS485 serial ports and a new CPU eXpansion Module (CXM) that makes it possible to add custom connectivity and expansion to CompactRIO using industry standard protocols.
The new NI Single-Board RIO devices provide a small and cost-optimized form factor for the NI RIO platform and are ideal for embedded monitoring and control applications in industries such as energy and medical. The devices feature a 400 MHz processor and Xilinx Spartan-6 FPGA to provide reliability and performance at a low price point for OEMs. The devices also offer built-in peripherals such as RS232, CAN, USB and Ethernet. Additionally, the new devices feature a high-density and high-bandwidth connecter that gives engineers direct access to the FPGA and processor as well as the ability to add peripherals for further customization.
An integral part of the NI graphical system design approach, NI RIO technology combines NI LabVIEW system design software with commercial off-the-shelf hardware to simplify development and shorten time to market when designing advanced control, monitoring and test systems. NI RIO hardware, which includes CompactRIO, NI Single-Board RIO, R Series boards and PXI-based NI FlexRIO, features an architecture with powerful floating-point processors, reconfigurable FPGAs and modular I/O. All NI RIO hardware components are programmed with LabVIEW to give engineers the ability to rapidly create custom timing, signal processing and control for I/O without requiring expertise in low-level hardware description languages or board-level design.
Learn more at www.ni.com/compactrio and www.ni.com/singleboard.
Ethernet Drive and Serial Communications Modules from AutomationDirect
May 26, 2011 by Miles Budimir
Filed under Drives, I/O, Networks
Cumming, Ga. – AutomationDirect’s new GS-EDRV100 Ethernet drive module provides a high-performance Ethernet link between a control system and any GS or DURApulse AC drive. 
The module processes signals to and from the drive, mounts on 35mm DIN rail, and connects the drive to an Ethernet hub or PC. It formats drive signals to conform with the Ethernet standard and transmits these signals to the H2-ERM or H4-ERM, Productivity3000, KEPDirect OPC Server, KEPDirect EBC I/O Server, or independent controllers with a Modbus TCP/IP driver. This allows for greater connectivity to many control system architectures. The GS-EDRV100 is equipped with a serial and an Ethernet communication port and LED activity indicators. The module ($185) features a built-in Web browser which allows users to configure and control the drive from any Web browser via the IP address of the GS-EDRV100 module.
AutomationDirect has also added the H2-SERIO-4 serial communications model to its line of communication devices for WinPLC and PC-based control systems. The H2-SERIO-4 module has two RS-232C ports and one RS-422/485 terminal. Each port on the module is capable of full hardware handshaking. The H2-SERIO-4 communications module is priced at $165.
For more information, visit www.automationdirect.com.
Lever-Operated PCB Terminal Strips from WAGO
May 26, 2011 by Miles Budimir
Filed under I/O
Germantown, Wis. – WAGO’s new 2706 Series PCB Terminal Strips bring lever-operated terminations to compact electrical applications. 2706 Series’ inherently clear, tool-free operation eliminates specialty tools and torque specs required by traditional screw terminations. A UL/CSA 30A/300V rating and accommodation of conductors AWG 24-10 make 2706 ideal for inverters, power supplies and other field-wired applications. 
Ranging from 2 to 12 poles, 2706 Series provides a lever for each pole. Lifting each opens a CAGE CLAMP Spring Pressure unit that remains open for conveniently terminating multi-conductor cables into the terminal strip. Lowering the levers creates an audible click, signaling that the units are secured. 2706 Series resists thermal-, vibration- and current-induced loosening common to screw-style terminations, eliminating preventive maintenance.
Pin spacing ranges from 7.5, 10 to 12.5mm; the 12.5mm variant achieves UL 600V certification. 2706 Series is available with jumper slots for potential commoning via optional comb-style jumper bars; additional accessories include test plugs and marker strips.
For additional information, visit www.wago.us.
Balluff RFID Embraces the Cloud
May 18, 2011 by Miles Budimir
Filed under I/O, Sensors/Vision
Florence, Ky. – One of the biggest advantages of using Radio Frequency Identification (RFID) in industry and logistics is the visibility it can provide into the process. With the use of cloud computing, that visibility can be achieved with greater flexibility and lower cost. 
RFID with cloud computing leverages shared IT infrastructure and standard software to collect and present tracking data without having to develop, maintain and most importantly, finance a redundant and load balanced infrastructure internally. Cloud applications also provide visibility and access anytime, anywhere, and on any web-enabled device.
By using cloud computing from Balluff and provider partners like IGear, the burden and cost of the IT infrastructure can be greatly reduced or even eliminated.
For example, building an on-premise application for a single machine or work cell would typically require an upfront investment of $30K for hardware, software, and integration services. The ongoing cost of support and maintenance requires an additional $10K investment. Additional challenges with on-premise applications include remote access and keeping up with the latest devices and web browser development.
In contrast, a comparable cloud application would involve an annual subscription of $1K with the potential need for one-time configuration services of $10K; a savings over $20K the first year and as much as $9K every year thereafter. With cloud applications, updates and enhancements are instantly rolled out to all users and the infrastructure is secure, redundant, and load balanced. Using Balluff RFID with cloud computing provides cutting edge visibility and visualization of your data while significantly lowering the cost of ownership.
For more information visit www.balluff.com/RFID.
Operator Panel with CANopen Interface from Baldor
March 16, 2011 by Miles Budimir
Filed under Featured, I/O, Networks
Fort Smith, Ark. – The new KPD202-501 operator panel from Baldor Electric – a member of the ABB group – is a compact IP65-rated operator panel with a CANopen interface. It provides machine designers and builders with a cost-effective way to implement simple human-machine interfaces. It is also a scalable control solution – an optional plug-in digital I/O module facilitates simple system expansion. 
The KPD202-501 features a backlit 4-line x 20-character LCD surrounded by six programmable function keys, enabling unambiguous, and actionable, multiple-choice menus to be presented to the machine operator. A further 15 keys provide for entering numeric values, together with four pairs of keys for functions such as jogging individual machine axes.
The KPD202-501 operator panel is easy to fit and set up. The panel can be accommodated with minimal impact on layout and merely requires a rectangular cut-out in the fascia; built-in mounting clamps secure the unit by compressing its bezel gasket against the surrounding fascia. The only connections needed are a 24 VDC power feed and the desired communications link. As standard, the panel is equipped with a CANopen port, which offers a choice of D-type and RJ45 plug-in connectors, and a user-selectable RS232/485 serial port.
The interface requires no special programming software or tools and can be programmed direct from the motion controller to which it’s connected, using Baldor’s versatile Mint programming language. This is one of the industry’s most popular motion control languages and it is installed on more than 100,000 systems worldwide. The operator panel is compatible with all of Baldor’s NextMove multi-axis controllers and Mint programmable drives, including the new Mint Lite versions of the MotiFlex e100 and MicroFlex e100. Where CANopen is not available, the panel can be operated as a standard VT100 terminal over its RS232/485 serial port – it is fully supported within the Mint programming language.
An optional plug-in I/O expansion module is available. The module provides four optically-isolated digital inputs and four optically-isolated digital outputs, each of which can be operated over the CANopen bus as standard DS401 remote I/O, for use with ancillary devices such as push button interfaces and indicator lamps. The inputs can be configured as PNP or NPN, while the outputs are PNP only. The I/O can be directly controlled from within the Mint language.
20 New Accessories for WAGO’s TOPJOB®S Terminal Block Line
March 2, 2011 by Miles Budimir
Filed under I/O
Germantown, Wis. – Twenty accessories, including WAGO-exclusive models, have joined WAGO’s TOPJOB®S Terminal Block family. The accessories include Modular Connectors, Vertical Jumpers, Colored Jumpers and Component Plugs. 
Modular Connectors, Push-in Jumper Slot Connectors and exclusive Conductor Entry Connectors can be configured for test harnesses or serve as permanent pluggable connectors. TOPJOB®S terminal blocks have an exclusive retention spring for vibration-proof connections of jumpers and modular connectors.
TOPJOB®S Vertical Jumpers convert a multi-level terminal block into a common potential. Available in two- or three-levels, Vertical Jumpers streamline stocking by specifying one multi-level block and field-modify with appropriate jumper for potential conversion.
Colored Jumpers are available in red or blue and from two- to 10-pole configurations. Colored Jumpers can be used to indicate positive (+) and negative (–) signals for sensor applications.
Among nine Component Plugs are a mini-PCB-compatible variant and component plug model that inserts into the jumper locations of two adjacent TOJPJOB®S terminal blocks. The jumper-compatible model also features an integrated retention spring for vibration-proof connections. Component Plugs create custom products by adding diodes (backlash protection), small resistors (signal conversion or leakage current) or mini-PCBs (custom circuits).
To find out more, email info.us@wago.com
New Speed Connect Quick Release Mechanism from Siemens
February 25, 2011 by Miles Budimir
Filed under I/O, Networks
Atlanta, Ga. – Siemens Industry, Inc. announces Speed Connect, a new quick release mechanism that protects against vibration shakeout on its Motion-Connect® line of power and signal cables. Motion-Connect cables are offered as standard on all Siemens motion control systems. 
The Speed Connect release simplifies installation and changeover, even in very restricted space applications. No tools are required, just a one-quarter turn locks or unlocks the bayonet-style connectors.
All Siemens Motion-Connect cables are system-tested to guarantee optimum performance in any motion control system, whether in a Sinumerik® CNC machine tool or Simotion® general motion control application. These cables are also compatible with Sinamics® drive systems and all families of Siemens induction, direct drive and servomotors. Motion-Connect cables are fully shielded to prevent EMC noise emissions and protect the motion control system from ambient environmental noise. Motion-Connect cables are certified to CE, VDE, UL and UL/CSA standards.
For more information, visit www.usa.siemens.com/motioncontrol.
Balluff Introduces Analog I/O for IO-Link
February 25, 2011 by Miles Budimir
Filed under I/O, Networks
Florence, Ky. – Balluff’s line of IO-Link Analog Plugs lets users easily integrate analog I/O at an overall cost savings. By placing the IP67 Analog Plug between the standard analog field device and the Balluff IO-Link Master/Proxy, the plug converts the analog signal to a 14-bit resolution IO-Link signal, eliminating the need for an expensive multi-channel stand-alone IP67 or IP20 analog module.
Most analog applications are covered with this offering of Analog Plugs, with input and output versions available in 4-20mA and 0-10V.
Balluff offers a full IO-Link I/O solution for gathering discrete and analog I/O on major industrial networks. For more information, visit: www.balluff.com/io-link
Pepperl+Fuchs introduces the G10 family of Ultra-Compact I/O Modules
January 19, 2011 by Heather Brown
Filed under I/O, Sensors/Vision
Pepperl+Fuchs introduces the G10 family of Ultra-Compact I/O Modules with Connect & Done technology that can eliminate mounting requirements in many applications. The world’s smallest AS-Interface I/O module with IP68/69K protection, at just 40 mm x 27 mm x 22mm the G10 fits easily into any cable duct and enables quick, convenient sensor connections using the integrated M12 pigtails.
“With its tiny footprint, this exceptionally robust module allows mounting in the most space-confined applications. In fact, simply placing the G10 inside the cable tray may eliminate mounting entirely – that’s the power and simplicity of ‘connect and done’ functionality,” says Helge Hornis, Manager Intelligent Systems, Pepperl+Fuchs.
The robust single-piece housing makes use of a patented and field-proven hinged cover design that simplifies connectivity, ensures reliable contact to the AS-Interface flat cable, and typically eliminates any additional mounting requirements. For applications where mounting is required, two integrated M4 screw holes are provided. The G10 has no gaskets, inserts, separate housing parts, or additional screws that are easily lost.
“As with all other AS-Interface modules, Pepperl+Fuchs uses high-quality, machined, gold-plated piercing contacts that, unlike the cheap stamped and zinc-coated alternative, provide superior long-term contact stability without damaging the internal strands of the AS-Interface cable,” explains Hornis. “Placed around each of the piercing contacts is a concentric seal contour that provides high seal contact pressure, a main contributor to the reliable IP68/69K protection, even after many years of service.”
Sensors are powered from the yellow AS-Interface cable, and a continuous output current of up to 1 A can be supplied from AUX power. All versions of the G10 ultra-compact I/O module family are equipped with bright diagnostic and status LEDs that are visible from all directions. The G10 family also follows the latest AS-Interface specification 3.0.
Pepperl+Fuchs
www.pepperl-fuchs.us
Balluff introduces supporting connectivity, machine mount I/O, industrial RFID for CC-Link
October 6, 2010 by Motion Control Tips Editor
Filed under Fieldbusses, I/O, Networks
Balluff (www.balluff.com) is proud to announce that its networking product line now comprises a full RFID and I/O connectivity solution for CC-Link fieldbus networks. The company is one of the premier manufacturers in the world that offer a full I/O solution such as supporting cordsets, connectivity accessories and heavy duty machine mount I/O modules.
Majority of CC-Link I/O networks are being operated by control cabinets. IP20 I/O modules are typically placed in costly and bulky enclosures. Due to the need to terminate all I/O points, the solutions are very labor intensive and costly. This can be simplified through the use of supporting cordsets and IP67 CC-Link I/O modules by placing these modules near the concentration of actuators and sensors. The ease of setup and smaller footprint will cut labor and cost of installation materials, and decrease repairs and maintenance troubleshooting.
Among the features of Balluff CC-Link Product include I/O Module Unique push-button display, which allows for easy configuration placed near the block IP67 rugged metal housing that can withstand harsh industrial environments. Its open network is well supported by the CC-Link partner association CLPA, which is comprised of over 1000 companies. The standardized fieldbus CC-Link is designed to integrate various automation components from various providers.
Industrial RFID System for IO-Link from Balluff
July 26, 2010 by Miles Budimir
Filed under I/O, Networks
Florence, KY – Balluff’s new IO-Link based RFID systems let users connect RFID (Radio Frequency Identification) systems to networks as easily as connecting discrete I/O, without adding any additional cost. The IO-Link protocol allows users to connect a complex device such as an RFID processor to an industrial network via a gateway using standard discrete sensor wiring. 
The new systems simplify network topology and PLC setup by using the IO-Link block, which treats the RFID data like standard I/O points. It also helps to reduce costs by running multiple RFID readers off one I/O block using standard, 3-conductor sensor cables.
For example, IO-Link–based RFID could be used in place of barcodes in industrial applications like pallet assembly. RS232 barcode applications typically carry high installation costs, due to the price of the shielded RS232 cables and RS232 communication module for the PLC. There can also be additional cost for an I/O enclosure placed between the barcode readers and the PLC, because of cable length limitations of serial communication.
The Balluff IO-Link solution uses cost-equivalent IO-Link-based RFID heads and processors, but offers 100% data reliability that the barcode readers do not. The Balluff solution can also replace the I/O enclosure, four shielded cordsets, and a 4-port RS232 PLC module with a single IO-Link Expansion Module and four 3-conductor, non-shielded cordsets. This simplifies the installation, reduces cost, and improves data reliability. Also, there are additional I/O points made available by the Expansion Module that can be used for analog devices, pressure sensors, discrete sensors, or a combination of these.
For more information about RFID products for IO-Link, go to: http://www.balluff.com/IO-Link
EtherCAT® Motion Box for Stepper Motor Control from Beckhoff
May 6, 2010 by Miles Budimir
Filed under I/O, Stepper Drives, Uncategorized
Minneapolis, Minn. – Beckhoff Automation has introduced the EP7041 EtherCAT® Motion Box, allowing for stepper motor control in a compact, machine-mountable device. Using the EP7041 stepper motor box, small EtherCAT motion applications can now be implemented directly in the field without a protective control cabinet. 
Ideal for harsh environments, the compact EtherCAT module in protection class IP 67 allows the connection of Beckhoff stepper motors up to 50VDC and 5A. An integrated incremental encoder connection on the EP7041 permits the implementation of a single servo axis with the compact IP 67 module.
Within the housing, which measures 5-in. x 1.2-in. x 1-in. (126 x 30 x 26.5mm), the EP7041 contains an encoder connection, two digital inputs for limit switches and a digital output for a brake, ensuring that all signals from a motor are combined in one compact box. In addition to the modules designed for 5A, there is also a 1.5A version (EP7041-1002) for the control of lower power stepper motors. By entering just a few parameters, the EP7041 EtherCAT Box can be adapted to suit the motor and the application.
The stepper motor module is capable of 64-fold micro-stepping, which ensures a smooth and precise motor rotation. The stepper motor modules are particularly well-suited for use in the feed axes of handling and processing machines as well as in assembly technology. Beckhoff offers a corresponding range of stepper motors with standstill torques ranging from 0.38 to 5 Nm.
For more information, email beckhoff.usa@beckhoff.com or visit www.beckhoffautomation.com.
The new space-saving HD Bus Terminals with 16 Channel I/O in 12 mm format from Beckhoff
March 18, 2010 by Motion Control Tips Editor
Filed under Fieldbusses, Networks
Beckhoff Automation (www.beckhoff.com) announced its latest Bus Terminal I/O system to deliver progressively compact I/O solutions for machine builders and manufacturers. These expanded Bus Terminals with the latest ultra-compact HD Bus Terminals featuring 16 digital I/O channels in 12 mm electronic terminal block housing. Using DIN rail-mounted controllers or Bus Couplers, the HD Bus Terminals are compatible with almost all of major fieldbus. The HD Bus Terminals are available in both EtherCAT Terminal and Beckhoff Bus Terminal versions.
For the past few years, a consistent increase in electronic efficiency has reduced power dissipation to the point that I/O points doubled its packing density today, which results in multiple cost advantages: control cabinets’ space requirements can be reduced and the price per digital I/O channel significantly drops.
The 16-channel Bus Terminals feature new possibilities for project planning: greatly reduce the field of control technology that allows designers to build their systems and machines to be more compact and even smaller.
The HD Terminals with 16 digital I/O channels have the same external dimensions to existing Bus Terminals from Beckhoff and are compatible with them. Also, the flexible HD Terminals have different versions, e.g. as eight-channel terminals for digital outputs and inputs with two-wire connection, as combination terminals with eight digital outputs and eight digital inputs or as 16-channel terminals for digital outputs or inputs.
Wiring efforts are simplified despite higher channel density because of tool-less assembly. Using the direct plug-in technique, single wire conductors are connected without tools. As usual, the cables are released using the contact release with the help of an appropriately sized screwdriver. Also, the common color coding of the signal types is employed in the HD Terminals and is integrated to the LED display.
Bluetooth® RF-Transceiver Module from WAGO
September 29, 2009 by Miles Budimir
Filed under I/O
Germantown, WI – WAGO Corporation’s 750-644 Bluetooth® RF-Transceiver module provides fast, bidirectional, wireless communication between I/O nodes. Within 10ms, the 750-644 exchanges data up to 1000m (line-of-sight) or 100m (within buildings). This makes the 750-644 ideal for a wide range of applications from robot controls and high bay warehouses to both renewable and traditional energy applications, such as oil fields.

One 750-644 master can communicate with up to seven slaves on a Personal Area Network (PAN), also known as a piconet, via Bluetooth® 2.0+EDR radio technology. Slave-to-slave data transmission is possible indirectly through the master. The 750-644 Bluetooth® module offers robust communications with frequency hopping procedures and adaptive transmitting power technologies, which allows the piconet to co-exist with other radio technologies found in industrial applications. Additionally, the data exchange can be encrypted, maximizing security.
The 750-644 is the newest addition to the fieldbus-independent WAGO-I/O-SYSTEM that supports prevalent fieldbus technologies including: ETHERNET I/P, Modbus TCP/IP, PROFIBUS, DeviceNet and CANopen. With the integration of Bluetooth® networks into the WAGO-I/O-SYSTEM, users can incorporate the new module with all standard fieldbus couplers/controllers found in the WAGO-I/O-SYSTEM, which consists of 300+ analog, digital and specialty modules.
Configuration of the 750-644 is easily accomplished with WAGO-I/O-CHECK 3 software. Additionally, the WAGO-I/O-PRO programming software provides function blocks that make utilizing the module’s full range of functions a straightforward process. The module carries eight on-unit LEDs for on-site diagnostics of interference, signal quality and timeouts. The 750-644 also features an SMA socket for WAGO’s 758-912 antenna, data contact and power jumper contacts.
For more information, visit www.wago.us, or contact WAGO at 1-800-DIN-RAIL or info.us@wago.com.
High-Density, 16-Point I/O Modules from WAGO
September 9, 2009 by Miles Budimir
Filed under I/O
Germantown, WI – Sixteen I/O points in one 12mm-wide module make WAGO’s 16-point I/O ribbon cable modules one of the most compact solutions for streamlining control-to-machine wiring. The DIN-rail mount modules feature 16 inputs (750-1400), 16 outputs (750-1500) or 8 inputs/8 outputs (750-1502) and an HE10 ribbon cable interface. With the flat ribbon cable, the modules facilitate the use of pre-wired assemblies to minimize wiring time and errors.

The 16-point I/O modules are compatible with WAGO’s interface boards, ranging from an LED-equipped 120VAC to 24VDC input interface board, to a 3.75-in. wide, 16-channel relay interface board featuring 5mm plug-in relays. For additional voltage flexibility, the 16-point I/O modules can pair with select interface boards and connect to any voltage up to 120VAC, 6A. All 16-point I/O modules carry onboard LEDs for status indication and utilize CAGE CLAMP® Spring Pressure Terminations for field connections. WAGO can also design and manufacture custom interface boards.
As part of the fieldbus-independent WAGO-I/O-SYSTEM, the 16-point I/O modules readily integrate into existing WAGO I/O nodes and operate with all WAGO fieldbus couplers/controllers. Extensive monitoring and troubleshooting capabilities are provided via WAGO-I/O-CHECK software.
The 16-Point I/O modules also increase the flexibility of existing Allen-Bradley® Controllers via WAGO’s free Add-On Instructions.0 The instructions enable users to integrate WAGO I/O, including the new 16-point modules, into RS-Logix™ 5000 systems via WAGO fieldbus couplers.
For additional information, visit www.wago.us, or contact WAGO at 1-800-DIN-RAIL or info.us@wago.com.
Cognex Connect™ Ensures Seamless Connectivity Between Vision System and Automation Controls
June 3, 2009 by Miles Budimir
Filed under I/O, Networks

Cognex Connect™ is a comprehensive suite of communications capabilities for vision systems enabling out-of-the-box connectivity between Cognex In-Sight® vision systems and virtually any major PLC, robot, HMI and Fieldbus system commonly used in factory automation. A point-and-click configuration interface makes it easy to control multiple vision systems from any network PC, and allows users to easily transfer data and images to an enterprise file server or display them in the user’s own operator interface.
The standard Cognex Connect suite of communication capabilities includes pre-configured drivers, ready-to-use templates and sample code to accelerate system set-up and ensure smooth communication with factory automation robots and controllers. Cognex Connect also provides an array of visualization options for integrating inspection images from In-Sight into a central operator interface.
Cognex Connect delivers built-in support for the following controls and communications:
- PLC – Cognex Connect supports open standard industrial Ethernet communications protocols such as MC Protocol, EtherNet/IP and PROFINET for trouble free connection to a wide range of PLCs including Mitsubishi, Rockwell and Siemens.
- PC or HMI – Cognex Connect supports OPC server, Active X display controls, and standard TCP/IP Ethernet protocols.
- Robots – Pre-configured drivers, ready-to-use templates and sample code are available for robots by ABB, Denso, Fanuc, Kawasaki, Kuka, Motoman and Staubli. Communication with robots by Mitsubishi, Adept, Epson and many other manufacturers is also supported.
- Fieldbus – Cognex Connect supports all established standards, including CCLink, DeviceNet, and PROFIBUS.
The Cognex Connect suite of communication capabilities is supported on all Cognex In-Sight models. For more information on Cognex Connect, visit www.cognex.com/connect.
Visit Cognex on-line at www.cognex.com.
Multiport Junction Blocks for Sensors
May 27, 2009 by Miles Budimir
Filed under I/O, Networks

Cumming, GA – AutomationDirect introduces Zip-Port™ multiport junction blocks, that provide time, cost and space savings by allowing multiple sensors to be wired to a single block with one cable connecting to the control panel.
Zip-Port junction blocks are available in field wireable or five-meter cable versions, feature four and five-pin M12 connectors in four, six and eight-port models, and offer a choice of one or two I/O per port. The blocks provide 24 VDC and 120 VDC/AC operation in temperatures ranging from -20°C to +80°C (-4°F to +176°F) and also provide an IP67 degree of protection when all ports are either connected or covered with recommended protective caps.
The five-meter integrated cable series come with three 18-gauge wires for power connection and four to sixteen 22-gauge wires for I/O connections, depending on the number of ports. The field-wireable junction blocks allow the installer the option of using his cables of choice and only the I/O necessary. All Zip-Port models are available with or without power and signal LED indicators.
Prices for the Zip-Ports multiport junction blocks start at $39 and include two spare port caps. Additional caps can be purchased in packs of five for $2.50.
Contact the company at 1-800-633-0405.
Panel Meter Selector Tool
May 8, 2009 by Miles Budimir
Filed under I/O
York, PA – Red Lion Controls, Inc. announces a panel meter selector tool now available on the company’s website here.

The panel meter selector tool enables users to quickly and accurately identify from Red Lion’s broad offering of panel meter solutions the one or more meters that best match their criteria. Users simply answer several questions about their application requirements, and the compatible meters are listed by part number. A short description of each meter, as well as outputs and communications information, are also listed for quick reference, and users can simply click on specific models for more detailed product information.
Key differentiating features for product selection include: signal input, display size, output requirements and communications requirements.
For more information, go to www.redlion.net.
New 5.7-in. Touch Panel Computer from Advantech
May 8, 2009 by Miles Budimir
Filed under I/O

Cincinnati, OH – The Industrial Automation Group of Advantech introduces a lower cost version of their current TPC-66T 5.7” QVGA TFT LCD touch panel computer. The TPC-66T-E2BE version comes with 64 colors, 320 x 240 resolution and an Intel® low power consuming CPU and heat sink to achieve a unique fanless design.
The low voltage processor (Intel XScale PXA270 312 MHz) with an LED backlight is very power efficient and with its 320 x 240 resolution provides a clear display for its compact size. The TPC-66T-E2BE provides multiple standard communication ports (two RS-232, one RS-485, one Ethernet, and one USB) allowing connectivity with a variety of peripherals.
The TPC-66T-E2BE supports Microsoft® Windows™ CE and comes with a NEMA®4/IP65 front panel resilient enough to withstand the harsh conditions of any industrial environment.
For more information, contact Advantech at 1-800-205-7940 or email at eAinfo@advantech.com.
EtherNet/IP™ Machine-Mount I/O Blocks from Balluff
April 30, 2009 by Miles Budimir
Filed under I/O, Networks
Florence, KY – Balluff’s new line of EtherNet/IP™ machine-mount I/O blocks provides seamless communication down to the sensors and actuators and, along with supporting cables and accessories, offers immediate cost savings with long-term performance.

The comprehensive line of EtherNet/IP™ products includes twelve versions of machine-mount I/O blocks, an IP 67 unmanaged switch, network cables and accessories. At the heart of the line are the I/O blocks. These blocks have a low initial cost per point and are designed to save money over the life of the system with maximum uptime and easy maintenance.
Fast and easy IP addressing can be accomplished using BOOTP/ DHCP, through an IP67 IP Address Plug (IPAP), via a pushbutton display (100 series only), or web pages. Backlit for easy reading, the addressable display shows all the octets of the IP address, subnet mask, and gateway address while push buttons allow for easy adjustment of any octet of the IP address, subnet mask, and gateway address. Detachable for rapid module replacement, the IPAP stores the module’s addressing information in a convenient quick-disconnect unit.
Certified by ODVA to ensure interoperability, these I/O blocks operate at up to 100 Mbit/s speeds. The Ethernet cordset attachment point uses a rugged metal threaded M12 D-coded port. Balluff also offers a full line of physical media, including M12 (D-code) connectors, RJ45 adapters, bulkheads, and any other accessory to complete an industrial Ethernet installation.
No other industrial network has seen a growth explosion like Industrial Ethernet. The rapid growth is fueled by the seamless communication from plant level down to the sensors and actuators. With high-speed, deterministic throughput and the proven reliability of the physical layer, Industrial Ethernet networks will continue to grow for years to come.
EtherNet/IP™ has become a popular network for connecting field devices to centralized control solutions from Allen Bradley™ and other suppliers. EtherNet/IP™ allows designers to seamlessly integrate a broad range of compatible connectivity products from many manufacturers.
For further information, visit: www.balluff.com/us
Industrial Ethernet Switches Rated For Wide Temperatures
April 23, 2009 by Miles Budimir
Filed under I/O, Networks

AutomationDirect has expanded the Stride™ line to include industrial-grade unmanaged Ethernet switches and media converters with aluminum housings. Designed for wide-temperature (-40° to 85°C) applications, these true plug-and-play devices automatically determine and remember devices connected to each port and only route messages through the appropriate ports, increasing speed and bandwidth. Even under heavy I/O and data exchange, Stride switches and the Ethernet control network maintain more consistent cycle times.
Learn more at www.automationdirect.com/ethernet.
AutomationDirect adds Remote Access Feature to C-more™ operator interface
April 7, 2009 by Miles Budimir
Filed under I/O
AutomationDirect has released a new remote access and control feature to the C-more operator touch panel line, allowing authorized users to connect a PC to the C-more panel from anywhere via an Internet Web browser.

The feature resides in the panel and requires no option modules. Since applications can be downloaded from the C-more panel through a PC’s Web browser, authorized users can access and control the panel remotely without purchasing or downloading additional software packages.
The remote access feature contains multilevel logon security allowing up to three user accounts. Each account can be configured in one of three password-protected access levels: View Only, View and allow Screen Change only, and Full Control. Each account is tag supported, giving the local operator the ability to enable or disable remote access accounts if required. Once accounts are created, authorized users can remotely control and monitor real-time screen operations, and troubleshoot and test C-more project applications. Users can also view, zoom, print and save screen captures of active screens.
The new feature can be used on any C-more panel equipped with an Ethernet port and firmware version 2.4 or later. C-more programming software version 2.4 or later is also required.
For complete details on C-more’s remote access and control feature, visit http://c-more.automationdirect.com.
For a free catalog, visit www.automationdirect.com or call 800-633-0405.
ProServe 5.2 Application Development Software from WAGO
April 3, 2009 by Miles Budimir
Filed under I/O, Software
Germantown, WI – Version 5.2 of WAGO’s free ProServe product development software suite features a new range of products and enhanced tools.

Among the additions to the more than 16,000 products of ProServe 5.2’s ‘productLOCATOR’ which include DIN-rail, PCB and chassis mount terminal blocks, signal conditioners, and the WAGO-I/O-SYSTEM are those in the SPEEDWAY (Series 767) range of modular IP67 I/O automation products. For this range, ProServe 5.2 has an array of diagnostic tools that lets users define input and output loads as well as check potential current and compatibility.
ProServe 5.2’s smartMARKING outputs to an IP 350 flexible plotter, thermal transfer printer (including the new TP 343+), engraver or to PDF/HTML formats. For integration into existing projects, ProServe 5.2 imports projects from previous ProServe versions and can convert legacy items for ROHS compliance. Wire marking capability is also included.
Visit the ProServe 5.2 web page at http://www.wago.us/service/569.htm
For more information, contact WAGO at 1-800-DIN-RAIL or via e-mail at info.us@wago.com
22mm Plastic Pilot Devices
April 2, 2009 by Miles Budimir
Filed under I/O

AutomationDirect now offers a full line of 22mm plastic pilot devices. The devices, including pushbuttons, selector switches and joysticks, are made with fiberglass reinforced thermoplastic.
Illuminated and non-illuminated pushbuttons are available in six colors and come with either one normally-open or one normally-closed contact block. Illuminated and non-illuminated selector switches are available in two and three-position as well as key operated versions. Joysticks come in either two-position or three-position versions with either maintained or momentary operation mechanisms. Two position joysticks come with two normally-open contacts while three-position models have four normally-open contacts. All 22mm plastic pilot devices are UL listed, CSA certified, RoHS and CE compliant.
More information is available at www.automationdirect.com/22mm-plastic.
GE Fanuc Announces Profibus Addition to 8000 Process I/O
December 4, 2008 by Motion Control Tips Editor
Filed under I/O, Networks
Charlottesville, VA — GE Fanuc Intelligent Platforms, a unit of GE Enterprise Solutions, announces the availability of a new Profibus-DP Bus Interface Module for its line of industry-leading 8000 General Purpose and Intrinsically Safe I/O.

The new Profibus BIM supports the pass through of HART variable and status data with 8-channel HART AI or AO modules. Communications to popular instrument management software, including AMS and FDT- based packages, is over Ethernet. The FDT applications are supported through DTM software provided by GE Fanuc. Through this interface, access to all of the smart features of HART devices, calibration and maintenance history for individually addressable devices, and an instrument database, are available to instrument management software packages.







