NI unveils new motion and vision hardware with NI RIO technology

National Instruments (www.ni.com) has expanded its portfolio of NI reconfigurable I/O (RIO) technology with the addition of a motion module for CompactRIO and a reconfigurable Camera Link frame grabber.

A PC-based embedded vision board, the NI PCIe-1473R frame grabber seamlessly combines Camera link interface with field-programmable gate array (FPGA) to allow engineers to easily create high-performance inspection and imaging applications. It is ideally suited for advanced inspection and imaging applications demanding image preprocessing as well as high-speed control, such as high-speed sorting, medical imaging and web and surface inspection.

Aside from allowing engineers to drive brushless servo motors, the addition of the NI 9502 brushless servo drive C Series module for CompactRIO has also enabled engineers to power six new custom NI motor options from the reconfigurable CompactRIO system, addressing advanced motion control challenges. The NI 9502 features not only 4A continuous/8A peak current, but multiple commutation modes as well. It is complemented by NI’s six three phase brushless motors that are specifically developed for optimum performance and direct connectivity with the module.

“With its superior I/O and motion control capabilities, along with the flexibility and reliability of its onboard FPGA, the new NI CompactRIO system helped us to create a high-performance embedded monitoring and control system that matches our rigorous requirements,” commented Pascal Wattellier, Automation Products Coordinator at Serimax, an international full-service welding solutions company.

“The CompactRIO system was the only commercially available solution that we could use to integrate motion control, I/O measurements, and HMI functionality within one system.”

New Catalog from Quicksilver Controls Highlights Servo Motion

Covina, Cal. – Quicksilver Controls’ new 48-page catalog provides a review of the full range of QuickSilver’s motors, drives and controls that feature their high pole count, 2-phase permanent magnet motors when operated in a vector control mode as a full 4 quadrant servo motor system. QuickSilver’s electronic drives and controls use size 17, 23, and 34 hybrid step motors as full brushless servo motors. Copious motor performance torque-speed curves are supplied. 

Continuous torque for the smaller size 17 brushless PM motor starts at 35 oz-in at 900RPM (3W) duty up to 700 oz-in at 1500RPM (770W) for the size 34 brushless servo motor. Maximum speeds are 4000RPM. The SilverDust controls product line has RS232, RS435 and CANopen protocols with Ethernet and Modbus TCP as an option. Currents range from 3.5A in the smaller size 17 and 23 SilverDust drives and up to 10A in the larger size 34. Typical input voltages are 12 to 48VDC.

The SilverDust controller uses sophisticated motion control algorithms to maximize the high torque capability and properly handle very high load inertias reaching a 100:1 inertia mismatch.

For more information contact QuickSilver Controls Inc. at www.quicksilvercontrols.com.

Integrated Brushless ServoNOW™ Servo System from Bison Gear

St. Charles, Ill. - Bison’s integrated brushless ServoNOW™ servo system for single axis applications was designed to meet basic motion needs by limiting programmability and using simple positioning and speed control applications. This state-of-the-art design reduces the amount of time and money spent on overall set-up and installation. 

All input and output functions of the ServoNOW™ are programmed into the set-up feature through a simplified indexing type command structure making it able to interface to nearly any logic input and output. Analog inputs can be selected and set-up to control the position or velocity of the system. All set-up and installation can be accomplished with any standard PC with a built-in USB port. Free, downloadable host software called QuickLaunch is available with the package and loads on any Windows PC.

The ServoNOW™ incorporates an inclusive closed loop brushless servo motor with built-in driver, controller, magnetic encoder and 110/230VAC universal power supply all in one complete, compact package. Four programmable digital inputs and outputs, analog I/O (0 to 10VDC or 4 to 20MA, 12 bit) and position resolution of 4096 counts per revolution is included.

There are 5 standard, 34 frame models with different variations of high speed (6900 rpm) and high torque (310 in-lbs) features which can be customized to meet application specific requirements.

ServoNOW™ products are part of Bison’s In-Stock, Instant-Ship (ISIS) program that supports Bison’s distribution partners and web customers offering same day shipment for orders received before noon (Central Time).

www.bisongear.com

Technosoft iPOS3602 compact and intelligent drive solution

Technosoft (www.technosoftmotion.com) has introduced a new range of intelligent servo drives anchored on a revolutionary design concept that provides compact solutions higher-power density — the iPos line.

Modularly engineered to cover both low-volume and high-volume applications, iPOS3602 (36 V, 2 A, 75 W) — which is the first member of this family — offers drive solution fitted on just 21 mm x 54 mm of PCB space as well as a complete motion control. It integrates all the basic motion control functionality, motor control functions as well as the PLC functionality on one compact plug-in module. Featuring CAN / CANopen interfaces and an optional EtherCAT interface, the iPOS drive controls any linear or rotary brushless, DC brush or step motor.

With the integrated EasyMotion Studio platform and motion controller, Technosoft’s iPOS3602 can execute complex motion programs at drive level. It can also operate as an intelligent CANopen and EtherCAT slave. In simple applications the new iPOS3602 can operate as a single-axis motion controller and drive while in a stand-alone mode and independently running the program within its non-volatile memory. In systems that need a host, the new iPOS drive functions as an intelligent slave executing motion sequences propelled by commands or input lines received though RS-232 or CAN bus.

The drive’s iPOS card features motion capabilities that include 3rd order PVT and 1st order PT interpolation, position or speed profiles (trapezoidal, S-curve), electronic gearing and camming, digital or analog external reference, matched with the cyclic synchronous position, torque and speed modes specific to EtherCAT.

The new drive can operate with a vast array of feedback devices. Sin/Cos and incremental encoders, linear or digital Halls are supported by default, while BiSS, SSI, EnDAT absolute encoders as well as resolver interfaces are offered through an additional extension.

Servo Drives with Sinusoidal Commutation from Galil

Rocklin, Cal. – Galil Motion Control, announces two multi-axis servo drives that perform sinusoidal commutation; the AMP-43540 with four 600W servo drives, and the AMP-43640 with four 20W servo drives. Both models are sinusoidally commutated which minimizes torque ripple compared to drives using trapezoidal commutation. This is especially important for applications using low friction linear motors. 

The new AMP-43540 and AMP-43640 4-axis drives are available as options for Galil’s DMC-40×0 Accelera and DMC-41×3 Econo motion controllers with Ethernet. Designed to minimize space, cost and wiring, the drives reside directly inside the controller enclosure. The packaging of the 4-axis drive inside the motion controller enclosure saves space compared to using external drives. The DMC-4040 4-axis controller and drive package dimensions are 8.1” x 7.3” x 1.7”. Two 4-axis drives can also be installed inside the DMC-4080 8-axis controller package which measures 11.5” x 7.3” x 1.7”.

The new AMP-43540 contains four 600W fully digital, transconductance amplifiers for driving brushless motors with sinusoidal commutation. Each amplifier drives motors operating at up to 8A continuous, 15A peak, 20-80 VDC. The gain settings of the amplifier are user-programmable at 0.4, 0.8 and 1.6A/Volt. Both the switching and sampling frequencies are 33 kHz. The amplifier offers protection for over-voltage, under-voltage, over-current, short-circuit and over temperature. A shunt regulator option is available. The U.S. list price of the AMP-43540 4-axis 600W drive is $1000 in single quantity and $600 in 100 quantities.

The new AMP-43640 contains four 20W linear, transconductance amplifiers for driving brushless motors with sinusoidal commutation. Each amplifier drives motors operating at up to 1A peak, 15-30 VDC with a gain setting of 0.1A/Volt. The U.S. list price of the AMP-43640 4-axis 20Watt drive is $600 in single quantity and $350 in 100 quantities.

The AMP-43540 and AMP-43640 don’t require hall sensors for brushless motor commutation. Galil provides commands for initialization of the motor using the encoder feedback.

The AMP-43540 and AMP-43640 are available for immediate delivery.

For more information, check out www.galilmc.com.

Universal Single & Dual Axis Drive Modules for EtherCAT Networks from ACS Motion Control

Eden Prairie, Minn. – ACS Motion Control announces an EtherCAT slave Universal Drive Module that directly drives one or two axes.  Designated the SPiiPlus UDMnt, the Universal Drive Module operates as an EtherCAT slave device to any SPiiPlus EtherCAT master controller. The SPiiPlus UDMnt supports AC servo, DC brushless, DC brush, closed and open loop 2- and 5-phase step motors. In addition, many UDMnt devices can be linked together on a network, allowing up to 32 axes of fully coordinated control.

The SPiiPlus UDMnt is available in a 5A, 10A, or 20A peak current rating at up to 60Vdc bus voltage, and has dedicated encoder and limit inputs as well as general purpose I/O and robust fault protection. The drive performs real-time control of position, velocity and current at a 20kHz update rate for each axis.

The SPiiPlus EtherCAT family of products offer advanced, high-level machine control with a small footprint and low cost. The universal drive technology provides a flexible solution for all motor topologies, helping to reduce costs by letting users run multiple axes from one drive module.

For more information about the SPiiPlus UDMnt and other ACS EtherCAT network control components, visit the ACS Motion Control website at www.acsmotioncontrol.com.

B&R introduces certified digital servo drive safety system

B&R (www.br-automation.com) has proudly announced that its digital servo drive systems have been certified by the TÜV Rheinland. The certified servo drives offer reduced maximum impact energy produced (by a factor of 100) and error response times (by a factor of 10). With the latest servo drives, increased productivity with maximum safety and excellent machine dynamics are no longer a contradiction.

Installed in all ACOPOSmulti drive units, the relay-free SafeMC safety circuit uses EN ISO 13849 certified digital encoders to monitor how the motor responds to the servo drive’s instructions. To avoid increasing response times, the electronics were fitted directly on the drive.

B&R’s servo drives provide external monitoring modules and eliminate the need for double wiring to offer optimum use of safety equipment. Together with the SafeMC, the ACOPOSmulti can be seamlessly installed in the existing system with the X20 Safe I/O and the SafeLOGIC safety controller. With this innovation, B&R became one of the first companies to offer a certified and intelligent drive safety function including a fully network-integrated safety system. The system not only improves the safety of the workplace, but also contributes to the machine’s efficiency, as well as increases its productivity.

The device’s programming functions are developed using SafeDESIGNER at B&R Automation Studio’s standard development environment. SafeMC components embedded with parameter chip including its autonomous configuration allow easy and fast configuration during service work.

Based on open network-based safety standard openSAFETY, the company’s synchronous servo motors and SafeMC with ACOPOSmulti provides a logical complement to integrated safety components portfolio for systems and machine manufacturing.

Multi-axis Conformal Coating Machine Handles High-volume Throughput

Fort Smith, Ark. – An advanced real-time Ethernet motion control system has helped Advanced Coating Robotics (ACR) create a new conformal coating machine that combines exceptional three-dimensional spraying accuracy with high throughput.

The multi-axis system is based on Baldor Electric motion control products, with three axes making use of the company’s Ethernet-compatible PowerLink servo drives. Key reasons behind the choice of this motion control technology were the flexibility of Baldor’s motion control software, the ease with which real-time interpolated control could be applied across the machine’s five-axis servo and stepper driven motion, and the simple plug-together system building approach offered by the Ethernet-based modules.

ACR’s new MACCS 400 machine provides a fast and flexible means of selectively applying protective conformal coatings to printed circuit board (PCB) mounted components, and can accommodate both inline and batch processing operations. Capable of coating PCBs as large as 500 x 480 mm – with on-board components as high as 90 mm – the programmable machine uses an advanced five-axis motion control system to combine high-speed throughput capabilities with precise spray-head positioning to an accuracy of 25 microns.

MACCS 400 is a self-contained, free-standing machine with a small footprint. It’s capable of completely autonomous operation, or can be equipped with chain conveyors and form part of an integrated PCB production line; the machine is fully compliant with the SMEMA (surface mount equipment manufacturers association) mechanical and electrical interface standards.

The X and Y-axes of the machine’s motion control system are based on a novel ‘H-belt’ actuator, driven by two Baldor BSM servomotors linked to Baldor MicroFlex e100 drives. The two motors are static – they occupy fixed positions at the bottom of the ‘H’ – and jointly act on a single belt. The advantage of this approach is that the motors do not contribute to the load inertia, and therefore permit fast and accurate movement – the machine can accommodate X-Y velocities as high as 800 mm/sec. The Z-axis controls the above-board height of the spray head, and is driven by a third BSM servomotor and MicroFlex e100 drive. All three drives are tightly synchronized to facilitate high speed Cartesian movement of the spray head, the angle and orientation of which are controlled by two rotary axes, driven by Baldor stepper motors.

All five electrical axes on the MACCS 400 are controlled by a Baldor NextMove e100 controller, using full interpolation to allow smooth high-speed tangential moves. Overall control of the machine is handled by ACR’s proprietary coating software, which runs under Windows XP on a built-in host PC, equipped with a large HMI (human-machine interface).

The MACCS 400 can apply a wide range of conformal coatings, including Parylene and many HumiSeal products, and offers a choice of cartridge or pressure vessel feed. Standard features include an integral camera for manual alignment, a remote teach pendant, and built-in purge and solvent cups for flushing. The machine also offers numerous optional facilities, such as multiple spray heads, fluid viscosity control, a bar code reader and a laser pointer.

www.baldor.com

www.advancedcoatingrobotics.com

Premier purchases OTW1000-5-2m with servo drive reciprocation system

Specialist gun drilling, deep hole drilling and honing subcontractor for Premier Deep Hole Drilling Ltd (www.premier-drilling.co.uk) has ordered two-meter horizontal honing machine for use on aerospace components.

Manufactured by Ohio Tool Works Corporation (www.ohiotoolworks.com) and imported by Mollart-Cox (www.mollartcox.co.uk), the machine is an important investment for Premier and will be installed early next year.

The new OTW1000-5m to 2m horizontal honing machine, which features a full CNC for superior machining performance, will be the first of its kind in the United Kingdom. It is constructed from heavy, welded steel sections, providing the rigidity needed for precise bore sizing of components. The infinitely variable speed spindle drive motors and the 3.73kW servo drive reciprocation system offer quiet, trouble free and smooth operation under harsh conditions.

Stuart Grant, managing director of Premier, said: “We have ordered this new generation tube honing machine to fulfill a project for machining aerospace components. For the parts concerned its specification looked perfect on paper, and during performance trials we carried out it proved to be the ideal choice.”

Introduced last year, the model 1000 is offered in several standard stroke configurations between 2m and 6m with spindle drives up to 7.46kW. Honing diameters will range from 25.4mm to 559mm. Infinitely variable spindle speed motors of 1000rpm enable improved processing with both conventional metalbond and vitrified superabrasives.

“We have purchased the OTW1000-5-2m as a turnkey project,” said Mr. Grant. “As the components being machined required precise and consistent size control, we specified the optional Medium Size Control System which offers accurate and dependable size control to 12.5 micron, or better when metalbond abrasives are applied.”

Tyco’s Motorman hybrid connector simplifies servo drive Connections

Tyco Electronics (www.tycoelectronics.com) is pleased to announce the release of its Motorman hybrid connector – a new hybrid connector that simplifies the connection of signal and power to locally-controlled motors. The connecter integrates signal, communication and power transmission in a single and compact connector. Thus, it requires only a single cable for connection. The connector features two fast Ethernet interfaces that provide the full benefits of real-time automation control and reduce cabling complexity. The new device accommodates one protection-earth-contact, five power contacts and five signal contacts. The newest, economical and reliable MCON 1.2 mm and 2.8 mm contact system from Tyco Electronics is used.

The Motorman hybrid connector’s key features include several pre-customized devices available for a variety of customer environments; easy-to-open enclosure: safe configuration thanks to the spacious side access to its interior; Cat 5e (ISO/IEC11801) communication in heavy environment; and usage of Tyco’s MCON interconnection system and stamped contacts, as well as compact size of a traditional hybrid construction and rectangular connector (power, communication, signal). All signals are also fitted in one interface, thus only one cable is needed. The device also offers space for, one protection earth contact, two 4-pin Ethernet sockets, five power sockets and five signal sockets.

Additional applications for the new Motorman hybrid connector include Drives (amplifiers), I/O connector on AC servo motors with PCB, I/O connector on decentral servo motors, and packaging, assembly, food producing or woodworking machine.

Rockwell’s new component servo drive

Rockwell Automation (www.rockwellautomation.com) is proud to announce the release of its component servo drive that avoids the complexity of traditional servos. Capable of delivering an instantaneous torque of up to 12.55Nm and available from 50W to 1.5kW, the Allen-Bradley Kinetix 3 allows axes to be tailored to the actual power requirements of a machine, thus lowering costs and system size.

“Manufacturers are challenged by tougher economic conditions. There is less capital available for new equipment purchases and users expect solutions that are easier to use and also yield greater uptime and return on investment,” said Oliver Haya, product manager of Rockwell. “When combining the new Kinetix 3 servo drive with Allen-Bradley MicroLogix controllers, machine-builders can deliver a cost-effective motion control solution for low-axis count applications, that is simple to use and maintain.”

The servo drive is configured with the Allen-Bradley UltraWare software. Configuration can be made easy by using the automatic motor recognition facilities in Allen-Bradley linear and rotary servo motors. More features include advanced auto-tuning, online vibration suppression, as well as rapid settling time, which cut start-ups by eliminating many steps during the commissioning process. The drive can also index up to 64 points through its digital inputs or via Modbus.

Connected Component Building Blocks technology from Rockwell are used to provide CAD drawings, bills of materials, sample code, operator interface screens and electrical layouts for the drive. Indexing operations for three axes are performed on the Modbus network using Rockwell MicroLogix 1400 controller, TL-Series motors, and Allen-Bradley PanelView component operator interface.

QCI adds SilverSterling OEM line of Drives

Covina, Cal. – QuickSilver Controls, Inc. had added the SilverSterling controller to its line of controllers/drivers for NEMA 11, 17, and 23 frame brushless servo motors, DC brush motors and voice-coil actuators, providing a 5A RMS continuous drive with 7A peak at 12 to 48V.

The SilverSterling provides RS-232, RS-485 and CAN communications ports, supporting DMX, MODbusTM RTU, and CANopen®, ASCII and Binary protocols.

OEM expansion is provided via a 60-pin header including support for a second serial port, two SPITM ports, an I2C port, and multiple analog, digital and PWM I/O. The SilverSterling is available as the QCI-S2-IG with an extruded housing/heatsink which has been designed to easily accommodate custom/user specific expansion circuit boards. It is also available as an open-format PCB, QCI-S2-IG-01. Contact the factory for quantity pricing and availability.

QuickSilver Controls, Inc.

www.quicksilvercontrols.com

Elmo Motion Control introduces the smallest EtherCAT servo drive

Elmo Motion Control (www.elmomc.com) is proud to announce the launch of its all-new EtherCAT-ready digital servo drive in the manufacturer’s Gold Line: the high powered-density, PCB-mounted Gold Whistle offering up to 1.6kW of continuous power and 3.2kW of peak power in a compact package.

The super miniature network-based servo drive has dimensions of just 55mmx46mmx15mm, and weighs a mere 55 grams.

The highly-efficient Gold Whistle has high bandwidth performance and supports a variety of feedback types such as Incremental Encoder, Resolver, Analog and Digital Hall, Potentiometer and Tachometer. The servo drive offers multiple communication options including EtherCAT, CANopen, Ethernet, USB and RS-232.

“Elmo Motion Control’s engineers have again succeeded in bringing innovative solutions to the marketplace. Ultimately, the most important user community for us are the application engineers who integrate Elmo’s motion control solutions into their applications. They are looking for flexible solutions that are lightweight, high power and support the latest EtherCAT communications technology,” said Haim Monhait, CEO of Elmo Motion Control.

“We launched the Gold Line technology about a year ago. This represented a real step forward and we are now in the process of launching a range of 10–12 new servo drives that are all based on this new technology. These are exciting times for Elmo, and based on the feedback we receive from our customers and the participants at international exhibitions, we know that our excitement is shared by application engineers all over the world,” he added.

Technosoft’s new intelligent servo drive with EtherCAT communication interface

Technosoft solutions (www.technosoftmotion.com) is proud to introduce the IDM680, a new intelligent servo drive with EtherCAT communication interface. The servo drive combines the manufacturer’s versatility with the speed of the Ethernet for a centralized control of a multi-axis system. The full bandwidth and synchronization capabilities of EtherCAT are very important in motion applications where the synchronization of a large number of drives is needed. It lowers the installation costs by removing the need for Ethernet start topology and switches routers and hubs.

Aside from EtherCAT, the IDM680 embeds motion controller, PLC and drive functionality in a one compact unit. The servo drive can operate as a standard EtherCAT slave with a CANopen-over-EtherCAT (CoE) protocol, or can be programmed to perform complex motion programs at drive level, with the use of the built-in-motion controller, as well as the EasyMotion Studio platform, which generates all the TML instructions.

The IDM680 intelligent servo drive is ideal for the operation of brushless, linear or DC motors up to 640W continuous/1.3kW peak voltages. The addition of the EtherCAT compatibility to the IDM680 offers a strong combination of speed and several operating modes, which include third order PVT and first order PT interpolation, speed or position profiles (S-curve, trapezoidal), analogue or digital external reference, electronic gearing and camming, open/closed loop and microstepping (256 µsteps/step) for step motors.

The drive is equipped with several sensors: SSI, digital and linear Halls, BiSS, EnDAT, sine/cosine incremental resolver and encoders. PC/PLC motion libraries are also available for the quick industrial integration of the IDM680.

Omron’s new Accurax G5 servo drives

Omron (www.omron.com) has unveiled its new Accurax G5 servo drives that allow users to achieve cabinet space savings of up to 50 percent. The drives combine performance – millisecond settling times and sub-micron accuracy – with built-in features such as communication and safety solutions.

The Accurax G5 features an external device monitoring output and two safety inputs, which can be connected to another drive even without additional safety relays. A total of eight drives can be linked to a single relay, significantly reducing wiring and hardware costs. The drives’ safety torque off function meets the PL-d in line with ISO13849, Cat 3 in line with EN954 and SIL2 in line with EN61508.

The drives have three types of control: EtherCAT, Analogue/Pulse, and MLII (Mechatrolink-II). They also support full-closed loop operation for specific applications where additional accuracy is required and include advanced tuning algorithms featuring a disturbance observer, an anti-vibration function and a torque feed-forward function to minimize following error.

Easy integration of these drives with, for instance, NS-series operator interface terminals and machine controllers, are guaranteed by their support into the automation architecture of Omron. It is based on Ethernet connectivity and readily configured with CX-Drive component of the CX-One software suite from Omron.

The Accurax G5 is complemented by motors with 10-pole construction to attain a 40-percent reduction in cogging. The drives, which have an IP67 ingress protection rating, feature an integrated 20-bit encoder. Omron’s drives in the Accurax G5 range are available for 230V single-phase operation with ratings from 50W to 1,5kW, and for 400V three-phase operation with ratings from 400W to 5kW.

Cone Drive Operations introduces Servo Drive Model RG

Cone Drive Operations, Inc. (www.conedrive.com) is proud to announce the release of its Servo Drive Model RG with an output flange to simplify machine connection.

With the Model RG’s built-in modularity, several applications can now be used with its adaptability to NEMA frame and servo motors. The Model RG is the only model to offer true double enveloping worm gear technology, which is unrivalled in the market where positional accuracy and performance are demanded.

Model RG has center distances of 1.50in, 2.00in, 2.50in, 3.00in and 3.50in with NEMA frames or servo motor. It also provides an output torque of up to 8,540 lb-in, gear ratios from 5:1 to 60:1, backlash ranging from 6 arcminutes to 32 arcminutes and multiple output options, such as Solid, Hollow and Shrink Disc. In addition, both of its input and output shafts are doubled sealed.

Model RG features a flange mount that is placed on either side of reducer or mounting orientation flexibility from a single flange. It also offers double seal input and output to avoid leak issues regardless of a mounting position, zero backlash coupling to ensure proper fit of couplings and maximize overall stiffness, and double enveloping gearing with the highest capacity to improve reliability and minimize envelope. There is also a built-in lubrication (factory filled with synthetic oil & no breathers), as well as several output shaft options (metric or inch shafts as hollow or solid including shrink disc).

Ampion Industrial performs servo motor repair, mechanical repair services

Ampion Industrial Servo & Controls Repair Inc. (www.repairservo.com) is a well-established repair company that specializes in Servo Drive Repair USA & Canada, Servo Motor Repair USA, Industrial Repair Services USA & Canada, and Industrial Automation Repairs Canada. The company assures its customers of someone to call 24/7 if their servo motor or industrial electronic controls such as DC drives, VFD drives, servo drives or any electronic controls fail or breakdown. The company assures costumers of a quick and prompt response to their needs.

The repair team works by first disassembling the customer’s servo motor and then testing each part for damage and functionality. A quotation will then be issued for the identified damaged parts. Upon receipt of a PO, the company’s technicians can repair most servo motor in a 6- to 8-day period, as well as offer rush turnaround services for emergency situations. The company’s fully integrated motor, machine and gear shop means that services is done in-house, which allows faster turnaround times. When the device is repaired, it will be immediately reassembled and tested to ensure that the servo repair conforms to Motor and Gear Quality standards.

The company’s specialty is Servo Motor Repair and it has a Servo Motor department with certified servo technicians who can assist customers for any servo repairs or servo motor sales. They can get the customers’ servo motors analyzed, repaired and returned without delays.

Ampion Industrial performs component level servo motor repair and mechanical repair services for any brands of industrial equipment including welders, robots, programmable controls, servo motors, servo drives, light curtains, video interfaces and much more.

Delta introduces ASDA-A2 Series AC servo drive and servo motor in India

Delta Group (www.deltaww.com) is proud to launch its advanced ASDA-A2 series of servo drives and servo motors for network communication and motion control in India. As the motion control’s current trend is to position the control command source near the drive, Delta designed the new series to provide excellent motion control without the need for external controller. The purpose of the new ASDA-A2 series is to meet the requirements of motion control applications in high-precision positioning control and industrial automation.

The ASDA-A2 series comprises a built-in E-Cam function, offering the best solution for rotary cutoff, flying shear and synchronized motion applications. The series also features CANopen interface and PR mode. The new position control PR mode is a significant and unique function that offers several control modes to improve system performance.

The new series also features CANopen high-speed network communication interface of 1M bps, which decreases the difficulties of creating programs in the controllers, as well as achieve multi-axis parallel control. The ASDA-A2’s auto notch filter, full closed-loop control, vibration suppression and gantry control functions help perform complex motions, which require smooth operation and high precision. The new series is designed with a 20bit level superior resolution encoder for precise positioning, as well as outstanding comparing and capturing functions for high-speed pulses, which offer the best support for step-less positioning.

“The need for better precision and position control by the machine makers is driving the motion business’s faster growth in India. This is coupled with the increasing demand for productivity enhancement across segments,” said Manish Walia, Director of Sales Industrial Automation Business Unit at Delta Group (India and SAARC region).

Inmoco introduces new digital servo drive

Inmoco (www.inmoco.com) is pleased to introduce Extriq Panther, an addition to its Elmo Extriq range of compact digital servo drive products designed for specialized applications in extreme conditions.

The Panther can operate from a very high-voltage power source, even without a transformer, and using a direct-to-mains connection to a 750V DC or 400V DC power source.

The Extriq Panther measures 110mm x 75mm x 30mm and has the flexibility for PCB- or motor-mounting. It can also deliver up to 7kW of continuous qualitative power and is ideal for incorporating in several motion systems ­– multi-axis or single-axis – for high-performance motion control.

Extriq Panther has been designed for extended environmental conditions, allowing it to operate at extreme temperature, altitude and humidity, as well as endure mechanical shock and vibration. Just like any other Extriq Line products, the new device supports a wide range of demanding applications that require reliable and tough motion control, including specialized laboratory automation, unmanned vehicles, satellite communications, and oil refining, among others.

Extriq Panther operates with trapezoidal, sinusoidal and DC motors, combining programming flexibility, high power density, several motion control features and Canopen networking, which make it extremely effective for demanding applications. When using several Extriq Panthers in a multi-axis setting, Elmo’s Gold Lion Multi-Axis Controller can be utilized to control the servo drives network.

The Panther comes with two DC bus options (80V DC – 400V DC and 200V DC – 750V DC), along with a built-in smart supply to facilitate control of the back-up capabilities. The device also has the ability to operate with 24V DC auxiliary power supply intended for back-up features.

Rockwell’s Ultra 3000 Family

Rockwell Automation, Inc. (www.ab.com) has unveiled the new Ultra3000 family that provides solution through its complete set of servo drives, which range from simple standalone index applications to multi-axis integrated motion. Ranging between 110V and 460V power input, these digital servo drives conform to global voltage requirements and offer flexibility to perform in several machine control architectures. Moreover, the Ultra3000 drive is embedded with ControlLogix platform through SERCOS interface for integrated motion. The integrated Ultra3000i digital servo drive with indexing provides basic stand-alone control capability to the feature set of Ultra3000.

The Ultra3000 family is available from 7.5A to 150A peak current in the 230V platform and 14A to 94A peak current in the 460V platform. Moreover, all power sizes are currently available with indexing. DeviceNet networking and SERCOS interface options.

The Ultra3000 offers simple integration into the Allen-Bradley machine control architectures and accepts step/direction, analog 0V to 10V and master follower command sources, along with DeviceNet connectivity and SERCOS interface across the Ultra3000 family. For multi-axis integrated motion (Kinetix), the SERCOS interface provides integration into the ControlLogix platform. The RSLogix 5000 is the only computer program required for both motion and sequential control. Optimized drive/motor combinations are now available for every application. The Ultra3000 can run several brushless servo motors, such as the Allen-Bradley LD-, Y-, H-, N-, W- and F-series and 1326AB motors with third-party and linear motors.

The Ultra3000 features 100V to 480V AC options, with single and three-phase input. It also has 7.5A to 150A peak current capability, as well as standard D-Shell connectors. It features flash memory firmware storage, seven segment LED, four selectable general purpose outputs and eight selectable general purpose inputs.

National Instruments Releases New High-Performance Servo Drives and Motors

National Instruments announces new AKD Servo Drives and AKM Servo Motors that make it possible for engineers and scientists to easily build scalable, distributed motion control systems. The new products simplify setup and configuration for deploying custom motion applications to any NI real-time controller supporting NI EtherCAT technology including NI CompactRIO, PXI real-time controllers and NI industrial controllers. Additionally, National Instruments is releasing the NI LabVIEW 2010 NI SoftMotion Module that provides support for NI EtherCAT drives for simplified motion application development.

The new AKM brushless servo motors provide superior dynamic performance, are available in four different frame sizes and feature high torque, density and speed ranges. The motors use low-inertia rotors and feature low-cog, low-harmonic distortion magnetic design. The motors also are perfectly matched with NI servo drives and provide plug-and-play configuration with integrated Smart Feedback Device (SFD) technology and simplified cabling.

The new AKD Servo Drives feature simplified setup and configuration through EtherCAT technology and integration with the LabVIEW project, a feature in LabVIEW software that engineers use to group together LabVIEW and third-party files, create build specifications for executables and deploy or download files to hardware targets. The new drives deliver cutting-edge technology and performance with torque loop updates in 0.67 μs, and velocity and position loops at 62.5 μs and 125 μs. The AKD Servo Drives provide a solution for a wide range of applications, from basic torque-and-velocity applications to indexing to multi-axis programmable motion, using graphical system design.

The new motors and drives provide seamless integration with LabVIEW graphical programming through the LabVIEW NI SoftMotion Module to deliver graphical development for custom motion control applications. With the module, engineers and scientists can use the LabVIEW project to configure motion axis settings, test configuration, tune motors and quickly develop a custom motion application. The new version of the NI SoftMotion Module features an updated interactive configuration and a high-level function block API for increased ease of use and makes the execution of motion applications on a Windows-based system possible. In addition, the new module easily connects to the new drives and motors as well as third-party drives and motors using NI C Series drive interface hardware.

Readers can visit www.ni.com/motion to learn more about the new servo drives and motors and NI motion control software.

National Instruments
www.ni.com

BiSS Interface for B&R’s ACOPOS Servo Drives

B&R has extended its wide range of plug-in modules for the ACOPOS servo drive family to include a module for evaluating BiSS encoders. The BiSS fully digital bidirectional sensor interface is an open and license-free communication standard that allows sensor data to be read synchronously, securely and quickly. The BiSS interface is characterized by a high transfer rate and reliable error detection.

Sensor data can be read quickly and securely using the new plug-in module for evaluating BiSS encoders.

These advantages make the BiSS encoder interface especially suitable for applications with high demands, for example when integrating fully digital hollow shaft encoders with large internal diameters or robust, absolute and linear measurement systems with high-speed movements.

ACOPOS is an intelligent servo drive that increases production volume, reduces production cycles and improves quality with greater precision. With ACOPOS, B&R offers bus-capable servo drives for machine manufacturing in the power range from 400 W to 64 kW. With Ethernet POWERLINK, it is even possible to operate up to 240 axes on one line using the same network.

B&R Industrial Automation, Inc.
www.br-automation.com

New Baldor Servo Drives Compatible with Multiple Ethernet Standards

Fort Smith, Ark. – Baldor Electric Company’s e100 drive family is compatible with a number of industrial Ethernet standards such as EtherNet/IP, Modbus TCP and Powerlink,  as well as standard TCP/IP networks and Baldor’s Mint system building environment. The drives offer system builders a choice of servomotor, closed-loop vector or V/Hz motor control modes, combined with an array of features and configuration options that provide exceptional versatility of use.

The drives are versions of Baldor’s e100 single- and three-phase drives. Up to now, these drives have been compatible with the real-time Powerlink Ethernet standard, TCP/IP and Baldor’s Mint system building environment. With this release, Baldor upgrades the capability of the drives to additionally be configured for EtherNet/IP or Modbus TCP networks. These two communications protocols greatly extend the applications potential of the drives in PLC-controlled applications. The drives are easy to configure and use, through features such as wizard application software which removes the traditional complexity of drive set up.

The drives offer many hardware capabilities that PLC users can benefit from. The three-phase drives are energy efficient, offering a DC bus system that can share regenerated power with other axes. As well as their own local I/O and CANopen expansion, many drives also have option card slots, providing a high degree of configurability for specific applications including almost all fieldbuses. Other features include universal encoder feedback input, and programmable notch filters to eliminate mechanical resonance effects, as well as the ability to be used with servomotors, closed loop vector motors or in V/Hz motor speed control modes.

In addition to the new drive functionality, Baldor now supports all of the Ethernet networks on its NextMove e100 motion system and machine controller. This combines network control capability with control facilities for up to seven analog or stepper drives, and may be used standalone or in conjunction with PLC or PC hosts.

For more information, email sales.us@baldor.com or go to www.baldormotion.com.

Baldor Electric Company

www.baldor.com

IndraDrive Cs Economy Version Compact Servo Drive from Rexroth

Hoffman Estates, Ill. –The Rexroth IndraDrive Cs Economy low-power servo drive features a compact space-saving design, and open support of SERCOS III communication bus. Designed to provide flexibility and just the right amount of power at a lower cost, the drive also has a multi-encoder interface supporting Hiperface®, EnDat 2.1 and 2.2, 1Vss, 5V TTL, and Rexroth MSM and MSK servo motors.

The Economy version of the IndraDrive Cs comes with digital inputs and outputs and an analog input on board, integrated brake resistor, and an intelligent operation panel with programming module function. For users requiring more power or additional protocols, Rexroth also offers a Universal model of the IndraDrive Cs. The compact IndraDrive Cs Economy can be equipped with Safety-On-Board features such as Safe Torque Off and Safe Brake Control for certifiable drive-based machine safety, eliminating the need for separate safety components.

Available in models ranging from 50W up to 3.5kW, the IndraDrive Cs dimensions measure 50 x 215 x 196mm for one unit, and 70 x 268 x 196mm for the larger unit. Maximum current ranges from 3A up to 28A, with a high overload range.

The IndraDrive Cs platform includes Rexroth MSM and MSK series AC servo motors ranging from 50W up to 3.5kW continuous power with IP54 protection (MSM) or IP65 protection (MSK), multi-turn absolute encoder functionality, and optional holding brake.

The IndraDrive Cs Economy is part of the Rexroth advanced automation platform that supports the SERCOS III interface for connecting machines, controls, drives, I/O, safety, and HMI which helps to lower the controls cost and simplify integration for OEMs, systems integrators and end users. The drives are ideal for industries ranging from packaging, semiconductor and medical, to printing, converting, machine tool and metal forming – for small-size applications in a low-power range.

For more information on the IndraDrive Cs, visit www.boschrexroth-us.com/indradrive-cs.

www.boschrexroth-us.com

Lenze announces new generation of 930K fluxxtorque

Lenze (www.lenze.com) is proud to announce the latest expanded second-generation of 930K fluxxtorque servo drives. The expansions include a greater number of options, more flexible communication, higher level of functionality and increased efficiency. Users are allowed to mount this compact servo drive solution outside the control cabinet – directly at the process – to create the foundation for efficient, decentralized machine concepts.

The new 930K fluxxtorque servo drives feature a power range from 120 W to 440 W. These units are available for both low and extra-low voltage. These easy-to-clean and quick-to-install servo drives can operate precisely.

In its way of further development, the company has redesigned its synchronous servo motors, which resulted to having around 20 percent lower volume with the same power and increasing its efficiency.

In terms of functionality, these new series is ideal for a variety of options for controlling sensors and actuators through the integrated analog and digital I/Os. The 930K fluxxtorque servo drive is very communicative. In addition to the PROFIBUS and CAN fieldbus protocols, which were previously available, mechatronic units can also be integrated to Ethercat networks.

Feedback using multi-turn and single-turn absolute value encoders is also a new feature. Combined with a path program of up to 64 position points with the integrated positioning control, thereby makes the compact servo drive a small, precise positioning drive. Also, it can autonomously assume tasks in the machine network, with cost-effective control running the background. The “simplicity” resulting from this enables 930K fluxxtorque servo drive to be conveniently and quickly commissioned with the free of charge trilingual parameter setting software, which is supported by suitable system cables with Lenze’s fast connection technology (“SpeedTec”).

Omron introduces servo drives and replacement inverters

Omron (www.omron.com) is proud to announce three ranges of drives to succeed Yaskawa-produced products that the company released under a European joint venture that ended last year.

The first range is a family of machine control inverters, which offer features such as: 200 percent starting torque at 0.5Hz; position control; drive sequence programming; one-parameter auto-tuning; control of induction and permanent magnet motors; and open-loop torque control.

The MX2 inverter drives are based on WJ200 series from Hitachi. They are available in 200 V single-phase versions from 0.2 to 2.2 kW, 200 V three-phase versions from 0.2 to 15 kW, and in 400 V three-phase versions from 0.4 to 15 kW. The current vector drives can be utilized in some applications to eliminate cost in servo drives or a flux vector.

The drives support logic programming with a flowchart tool, which can be utilized to create programs of up to 1,000 lines of code. Without extra hardware, they can be adjusted to follow a master speed signal. Also, they can be utilized for simple positioning without the need of external position controller.

Modbus RS-485 support is built in, while option cards are planned fieldbus networks such as EtherCat, Profibus and DeviceNet. A 24 V DC input is standard, and can be utilized to keep the drives running in the event of mains input failures.

The second range is a family of simpler drives for applications like pump control, fan and conveyor. The compact JX drives, based on X200 series from Hitachi, are available in three-phase versions up to 7.5 kW and single-phase versions with ratings up to 2.2 kW. The drives gave integral EMC filters as standard and they provide RS-485 Modbus connections without the need for extra hardware.

The front-mounted RS-485 Modbus communication ports make it simple to connect the drives into existing networks, especially when utilized with Omron’s programmable logic controllers (“PLCs”), which incorporate Modbus-RTU Easy Master functions.

Parameter settings for two different motors can be stored into the JX drives to allow the drives to be switched between the motors as required.

The third is a range of pulse control servo drives, which occupy 50 percent of space of its predecessors. The SmartStep 2 drives, based on Minas E family from Panasonic, are available in power ratings from 100–750 W and are ideal for point-to-point motion applications where economy and simplicity need to be combined with high performance.

The servo drives are made for easy integration with other automation components like Omron’s NQ operator terminals and CP1L PLCs.

Omron’s servo drives and inverters can be programmed with its CX-Drive software, which offers monitoring and parameter editing, alarm reporting and I/O status, and real-time data tracing, plus a simple auto-tuning procedure.

Rockwell Automation introduces Modular Servo Drive for enhanced and simplified machine design

Rockwell Automation (www.rockwellautomation.com) is proud to announce its first powerful, modular servo drive, which leverages embedded EtherNet/IP technology for integrated motion control. Its embedded EtherNet/IP drive with Allen-Bradley Kinetix 6500 servo drive will eliminate the need for dedicated motion network, as well as allowing high-performance smart actuators, I/O, drives and other EtherNet/IP-connected devices to be held on a common network. Using it with the Allen-Bradley ControlLogix programmable automation controller (“PAC”), the Kinetix 6500 drive helps to give reduced system cost, improved system performance and increased machine design flexibility.

The EtherNet/IP’s integrated motion within the Kinetix 6500 servo drive utilizes Common Industrial Protocol (“CIP”) Motion, an extension of CIP from the Open Device Vendors Association (“ODVA”). EtherNet/IP is the leading industrial Ethernet topology in the world, with more than 850 product lines in 250 companies and more than two million nodes sold.

Torque, speed and position loops can be adjusted within the Kinetix 6500 servo drive, giving an open, bandwidth solution for motion control. Adding the power of CIP Sync technology from ODVA (“IEEE-1588 compliant Precision Clock Synchronization”) and a variety of axes can be organized for synchronized motion control.

To leverage the tested performance of the Kinetix 6000 family, Kinetix 6500 drive also gives advance safety features, including safe maximum acceleration monitoring, safe direction monitoring, zero speed monitoring and safe stop. These amazing features will improve user safety and enhance machine efficiency by permitting access to guarded areas when a process or machine is still operating, to reduce downtime.

The Kinetix 6500 servo drives have an innovative modular structure to give an adaptable platform for machine enhancements, including increased power range. With interchangeable control modules, one axis can easily transit to another safety functionality or network, to help operators adapt new technologies or market trends, reducing upgrade costs by 50%.

The Kinetix 6500 servo drive is best suited for motion control applications where safety, efficiency and performance are crucial, such as printing and web, packaging, food processing, and other machine types that require position control.

Digital Servo Drives Feature PCB Mount Design

Greenville, Del. – Servo2Go.com has added new PCB mount additions to it’s broad range of digital servo drives from Advanced Motion Controls. The DZ drives are micro-sized servo drives requiring less space than a standard business card and weigh about 100g or less.

Providing 10-80Vdc operation while delivering 12A continuous/20A peak current, DZ Series can be configured to operate in torque, velocity, and position modes for brushed, voice coil, or brushless motors. Units deliver up to 1 kW continuous power when needed and can achieve up to 98% efficiency. Supporting CANopen and RS-232/485 up to approximately 1Mbaud, drives accept a variety of input commands including PVT, ±10V analog, encoder following, step and direction, and PWM and direction.

Designed to be completely compact, DZ’s take up little space, eliminate wiring hassle and still deliver unparalleled performance.

www.servo2go.com

Schneider Electric’s Latest Lexium 32 Servo Drive with Servo Motors

Schneider Electric (www.schneider-electric.us) unveiled its latest servo drive — the Lexium 32 servo drives — which improves machine performance, simplify interoperability, and with an outstanding power and unprecedented level of sophistication in a motion control solution. With three available models to choose from, use and selection throughout the lifecycle of a machine are easier. These cost-effective models reduce time-to-market, cabinet space and interoperability into existing or new architectures.

The Lexium 32 servo drives features rapid electrical and mechanical maintenance and installation are easily accomplished.

All of the Schneider Lexium 32 servo drives’ wiring connections are at the top or at the front, adding an on-board HMI, incorporating color-coded connectors, and using motors with rotatable, angled and straight connectors to accommodate any orientation.

It has three auto tuning wizards with level of expertise from beginner to advance to help users customize the system.

By incorporating support, the drives enhanced interoperability for a variety of standardized software and hardware motion interfaces such as EtherNet/IP, Profibus DP, DeviceNet and CANopen/CANmotion.

The device also features digital and analog feedback options, which include BiSS, SSI, Hall A/B/I, Hiperface, EnDat 2.1/2.2, and Resolver. It also has an optional memory card, which can help users clone or parameterize servo drives without a PC with the use of traditional commissioning software.

The Schneider Lexium 32 servo drive has a built-in Safe Torque Off (“STO”) function, per IEC/EN 61800-5-2, which prevents motor operation while maintaining AC input power. STO function provides faster restarts and minimize down time after incidents such as normal operator access intervention and emergency stops.

The Lexium 32 servo drives also offers an optional enhanced safety module (“eSM”) that provides additional safety interlock functions with IEC/EN 61800-5-2. This helps the user from having to clarify and engineer complex safety concepts requirements to meet international and federal regulations.

The Lexium 32 servo drives adapt to various machine needs and simplify selection by offering three servo drive models: the Lexium 32 Modular, Lexium 32 Advanced and Lexium 32 Compact. These are complemented by two motor families, the low-inertia Lexium BSH and the medium-inertia Lexium BMH. Each combination offers specific flexibility and benefits.

With nearly 550 Watts/L power density, the Lexium 32 servo drives are very compact and save the users’ control cabinet space which decreases costs and reduces the machine footprint. They also feature direct side-by-side cabinet mounting (“400% overload capacity”) and enhanced motor control features optimizing the life of the machine such as two notch filters, jerk limitation, vibration reduction and other functions.

ISD860 Exploits the Power of TML

Technosoft unveiled its latest cost-effective, flexible servo drive, ISD860 that is based on the MotionChip™ DSP technology. The drive is developed specially for motion applications that need embedded high servo performance control, networking possibilities, intelligence and cost-optimized design. It is able to drive 31 A peak and 12 A continuous currents at a supply voltage from 12 VDC to 72 VDC with one PWM of 20 kHz frequency. ISD860 embeds Programmable logic controller (“PLC”), drive and motion controller functionality in one unit (measuring 136 x 84x 26 mm) and controls brushless, linear or DC motors up to 860 W continuous per 2.2 kW peak. Due to its advanced motion control algorithms, torque or speed over a wide array of dynamic conditions and a precise control of position can be achieved.

ISD860 can work in multi-axis, single-axis or stand alone configurations. Its motion programming, tuning and setup are simple with Technosoft Motion Language (“TML”) and EasyMotion Studio. Motion programming can be performed from a CAN master with ISD860, via PC/PLC, directly at drive level or using the motion library through a built-in motion controller. Its embedded TML has a high-level command protocol that can be used by the user through the on-board RS232/CAN serial interfaces. ISD860 CANopen version, supporting DSP-402 and DS-301 profiles, is also available. It can also be managed through analog inputs or programmable I/Os.

Multiple operations can be done with ISD860 using the TML language, such as changing motion modes and/or parameters, setting of various motion modes (PVT, profiles, PT, camming or electronic gearing, etc.), execution of program flow control or homing sequences. IDS860 can handle analog input signals and digital I/O, transfer data between axes and execute logic and arithmetic operations at the same time. The drive has the ability to control other axes through motion commands. In addition, ISD860 can synchronize all axes in a network or send commands to a group of axes.

Easy implementation and flexibility make the ISD860 servo drive an ideal solution to fulfill all higher-power motion axis control needs today through modern distributed intelligence architecture. It is perfect for cost-sensitive applications from medical automation to factory automation requiring enhanced compactness and high servo performance.

Technosoft
www.technosoftmotion.com

The new Allen-Bradley Kinetix 300 The new Allen-Bradley Kinetix 300 EtherNet/IP indexing servo drive for easier start-upEtherNet/IP indexing servo drive for easier start-up

Rockwell Automation (www.rockwellautomation.com) unveiled its latest servo drive — the Allen-Bradley Kinetix 300 EtherNet/IP indexing which provides end users and machine builders with the standardize capability on one communication network for easier startup, configuration and commissioning. With the new servo drive, all control solution (I/O and motion, programmable automation controllers, and HMI) can be linked over a standard EtherNet/IP network.

“Many machine builders and end users are moving toward single network solutions,” said James Grosskreuz, Rockwell Automation’s product manager. “By leveraging EtherNet/IP technology, the world’s leading industrial Ethernet, the Kinetix 300 servo drive can eliminate the need for a dedicated motion network while maintaining high-speed connectivity with excellent reliability.”

The drive can support up to 32 indices and five indexing types. It is ideal for intermittent vertical and horizontal form/fill/seal machines, simple erectors, case packers and sleevers, as well as indexing tables.

By combining the Allen‑Bradley TL‑Series and Allen-Bradley MP-Series motors, and the CompactLogix L32 controller and Allen-Bradley CompactLogix L23 with the Kinetix 300 servo drive, Rockwell Automation delivers an alternative for machines that demand Rockwell Automation Integrated Architecture system’s power in a cost-effective low axis-count motion solution. The drive can also work with an Allen-Bradley MicroLogix processor to deliver a component machine-level solution in a cost-effective package.

Through a Kinetix 300 additional profile, the Kinetix 300 drive features smooth integration with Rockwell Software RSLogix 5000 software. The servo drive also provides drive-based web configuration tools. With this, machine operators no longer to maintain, load or learn dedicated motion software.

To increase productivity and help protect personnel, the Kinetix 300 is also equipped with safe torque-off capability. With this safe-off functionality, tasks like removal of jams, cleaning, machine setup, and other common maintenance work, which require power-down conditions before can now be achieved without removing power from the machine. The drive output can be disabled safely, allowing shorter machine downtime and faster machine restart. Additionally, components like input contactors are not required, helping reduce both overall system costs and panel space requirements, and simplifying machine design.

The Kinetix 300 offers a compact size and has the available power and voltage ranges to meet a wide range of global machine requirements such as alternative energy, applications in the packaging, and assembly industries and manufacturing.

XD-Series Indexer Servo Drives from ORMEC

Rochester, NY – ORMEC announces its new XD-Series, a family of Indexer Servo Drives, providing high-reliability motion control capabilities for even the most challenging applications.

The XD-Series allows programming of 32 individual motion profiles, which can be mapped to I/O points, 1 or 2 functions per point, initiated via Modbus/TCP, and chained or looped together. The adaptable I/O, with 14 inputs and 8 outputs, can be mapped to change from position, velocity or torque modes during program execution. Motion can be synchronized with supported machine I/O, allowing for start, stop or trigger speed changes, with inputs at any point in the chain, and user-defined units for axis position speed and acceleration. Using an HMI or optional Fieldbus communication, the XD-Series allows motion parameter adjustments, remote commanded motion and real-time indexer status read capabilities. Communication setup is via USB or Ethernet connections, with Modbus/TCP, Ethernet/IP, CANopen and Profibus-DP options. The XD-Series is available in 115, 230 and 460 VAC input power, with 3 to 60 amp continuous current ratings.

The XD-Series also features a built-in Motor Wizard, which simplifies non-standard motor integration and lets users quickly commission unproven motors. Once the program and motor data are loaded onto the indexer, configuration data is stored both in the indexer and on a removable memory card, simplifying software transfer, duplication requirements, and hardware replacement needs. Software includes extensive support for monitoring and optimizing an application, allowing the application program to be quickly honed to perfection. ORMEC’s software tools can reduce conventional setup efforts, from what typically was days, to a matter of minutes, with the supplied pre-defined “load and go” application templates.

Typical applications for the XD-Series include intelligent conveyor control, pick and place, labeling, flying shear, rotary knives, scanning, high-speed printing, part storage and retrieval, and many others. Also, built-in features of the XD-Series allow it to support otherwise difficult application requirements, such as tension control, dual loop feedback, registration, gearing and others.

ORMEC is offering Free Applications Development Assistance on any XD-Series Indexer purchased before April 2010. Visit http://www.ormec.com/indexerpromo.aspx, and enter code XD011310PR to register.

For more information on the XD-Series, contact ORMEC toll-free at 1-800-656-7632, 585-385-3520 (global), email at sales@ormec.com, or visit www.ormec.com.

www.ormec.com

Round Mercury Digital Servo Drive Controller from INGENIA-CAT

Round Mercury is a high performance closed-loop digital servo drive controller from INGENIA-CAT, suitable for DC brushed and brushless motors, capable of driving motors up to 200W RMS.

Its design includes multiple communication ports (RS232 or CAN with hardware Node-ID), giving designers a wide choice of interfacing methods.

Its voltage operation range allows it to be used in industry or robotics, and its reduced size (55.88mm diameter) allows the controller to be integrated into critical-size applications.

The design also includes a wide variety of self-protection mechanisms (thermal, overcurrent, under and overvoltage, etc.).

Other main features are the free firmware updates and the inclusion of a motion control API for C/C++, with functions that permit easy controller operation.

Thanks to its compact and round design, the Round Mercury servo drive is ideal to be embedded at the back of a motor, thus reducing wiring length and allowing for building modular, simple and high integrated motion control solutions.

INGENIA-CAT
www.ingenia-cat.com

New Z Series µ-sized Plug-in Servo Drive Modules

Greenville, DE – Servo2Go.com has added new additions to it’s broad range of highly responsive analog and digital servo drives from Advanced Motion Controls.  The ‘Z’ drives are µ-sized servo drives requiring less space than a standard business card and weigh about the same as two golf balls.

The ‘Z’ drives are capable of torque, velocity and position operating modes for brushed, brushless or voice coil motors. Inputs include: ±10V analog, PWM, Step/Direction, Encoder Following, RS-485/232 and CANopen network interfacing and much more. Some models are dedicated to operate in either torque or velocity modes only, for brushed or brushless motors only, and from certain command inputs only, reducing overall system costs by establishing a minimal feature set. However, these same units have extremely high current loop bandwidth for response time critical and challenging applications. Other models are fully configurable by the user to select torque, velocity and position modes as needed. These versions come complete with programmable I/O, flexible motor selection, ease of loop tuning, and optional networking such as CANopen, RS-485, and others. Complete configuration and diagnostics through set-up software is inclusive.

‘Z’ drives fit in a small 76mm x 51mm footprint and most weigh about 100 grams or less, including heat sink. Some versions can deliver up to 20A continuous or 40A peak current from 10 to 90 VDC.

More information on the New Z Series µ-sized Plug-in Module Servo Drives from Servo2Go.com can be viewed at:

http://www.servo2go.com/category.php?cat=10020&sub=10002

www.servo2go.com

Servo Drives Operate with EtherCAT

The Accelnet servo drive now connects to EtherCAT. The drives use FPGAs to implement an EtherCAT interface. The FPGAs also expand motor feedback and input/output options. Encoder interfaces include EnDat, Hiperface and BiSS.

Available in six current ratings, the compact drives come in a range of brushless and brush motors. Several dc supply options are available in the 20~180 V range. As well as operating as an EtherCAT slave, the drive has several control modes including camming, gearing, and a fully programmable indexer.

Copley Controls
www.copleycontrols.com

Servos Control Multiple Axes for “Surgical” Precision

Cim-Tech Corp. was commissioned to build a machine that automatically assembles four components of a surgical instrument. The axes of the XYZTheta had to orient one assembly consisting of a cylindrical surgical knife pressed into the end of a staple pusher, and place it inside another assembly consisting of a rod insert in an exterior shell. One challenge was to execute these motion actions smoothly and accurately. Another challenge was to integrate the motion controller with the system PLC.

One axis of the XYZTheta machine shuttles a tray of knives from an operator loading/unloading station and positions it in the Y-axis under a knife gripper end-effecter. The gripper is mounted on X and Z-axes. These axes deliver a picked-up knife to the knife orientation nest, the pusher nest, and the shell nest.

To meet these challenges, Cim-Tech engineers chose Parker Hannifin servo drives communicating over DeviceNet to an Allen Bradley PLC.

“Historically we have used a separate motion controller to control all of the axes’ motion and a PLC as the core machine control component,” said Bill Courchaine, senior sales engineer, Cim-Tech. “That required that these devices each contain software and communicate via I/O or serial interface. Plus, tying these two devices together and coordinating them can be cumbersome and time consuming.”

One axis shuttles a tray containing 79 knives from an operator loading/unloading station. This axis also positions the knife tray in the Y-axis under a knife gripper end-effecter. The gripper is mounted on X and Z-axes. These axes deliver a picked-up knife to the knife orientation nest, the pusher nest, and the shell nest. The fourth axis rotates the knife orientation nest.

A Cognex Insight vision system captures an image of the knife and finds the position of two holes placed in the side of the knife. These holes must be lined up with fixed pins on the gripper. Each hole position is written to the PLC that then initiates a move to the orientation nest axis to correct the angle of the knife. The knife is then picked up by the gripper.

The gripper moves the knife to the pusher nest. An operator has loaded pusher and shell/rod components into their respective nests. The Z axis for the gripper extends down to press the knife into the pusher. The knife and pusher are then raised together, moved to the shell nest, and placed inside the shell.

Compax3 servos communicate over a DeviceNet master scanner module in the control PLC. All motion calls, position, velocity, and acceleration values, and drive status parameters are continuously updated between the PLC and drives.

Cim-Tech engineers made use of the DeviceNet function of Parker’s Compax3 servo drives by installing a DeviceNet master scanner module in the PLC. All motion calls, position, velocity, and acceleration values, and drive status parameters are continuously updated between the PLC and drives.

Operators simply enter setup information in each drive, and the PLC motion control program manages the motion. “As this becomes our standard for future motion control projects, we expect that it will greatly reduce our engineering labor costs per project,” says Courchaine.

Since the pick up and orientation of the knives is independent of operator action, the machine is designed to do this while the operator loads parts. The load station is designed with a unique, intrinsically safe access scheme; this permits the operator to load and unload parts in a minimum amount of time, without ever interrupting the sequence of the machine. As a result, throughput exceeded customer requirements by 67%.

Parker Hannifin
www.parker.com

IndraDrive Cs Compact Servo Drive

Hoffman Estates, IL –The IndraDrive Cs low-power servo drive from Bosch Rexroth features an extremely compact space-saving design and open support of multiple Ethernet-based communication busses for more flexibility.

The IndraDrive Cs supports SERCOS III, ProfiNet, EtherNet/IP and EtherCat communications and is ideal for industries ranging from semiconductor, medical and machine tool to printing, converting, packaging and metal forming.

Designed for flexibility, the drive has a universal multi-encoder interface supporting Hiperface®, EnDat 2.1 and 2.2, 1Vss, 5 V TTL, and Rexroth MSM servo motors.

Adding functionality and overall cost savings, the small IndraDrive Cs can also be equipped with a drive-based PLC integrating motion and logic according to IEC 61131-3 standards, as well as Safety On Board capability for certifiable drive-based machine safety.

The IndraDrive Cs comes with digital inputs and outputs plus an analog input on board, integrated brake resistor, additional interface for a second encoder, and an intelligent operation panel with programming module function.

Available in models ranging from 50 W up to 3.5 kW, the IndraDrive Cs dimensions measure 50 x 145 x 220 (mm) for one unit, and 75 x 205 x 220 (mm) for the larger unit. Maximum current ranges from 3A up to 28A, with a high overload range.

The IndraDrive Cs family also includes five compact Rexroth MSM-series of motors ranging from 50 W up to 750 W continuous power with IP54 protection, multi-turn absolute encoder functionality, and optional holding brake.

www.boschrexroth-us.com/indradrive-cs