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Motion Control Tips

Automation • Motion Control • Power Transmission

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FAQs + basics

How to Size and Select Cable for Motion Applications

August 24, 2012 By Miles Budimir Leave a Comment

Updated February 2020. || Selecting the right cable for an application starts with a few fundamental parameters. First, determine the application type. In industrial machinery, will the cable be stationary or will it be moving? Is the motion mainly flexing or is there torsional motion involved? Does the application call for both flexing and torsion? […]

Filed Under: Connections + Sliprings, Motion Selection Guides Tagged With: lappusa

How to size clutches and brakes to a design’s motor: An engineer’s guide

August 24, 2012 By Miles Budimir Leave a Comment

Updated May 2019. || Brakes and clutches are a mainstay in motion designs that need to stop, hold or index loads. Especially over the last five years, a technology trend toward application-specific designs has quickened as several industries are pushing the performance envelope of stock components. First step: Pick between clutches and brakes Brakes are used […]

Filed Under: Brakes + Clutches, Mechanical PT, Motion Selection Guides

Design engineering guide to selecting compression springs

August 24, 2012 By Miles Budimir Leave a Comment

Updated July 2018 by Lisa Eitel || Several parameters dictate the most suitable helical compression-spring selection for a given application. The OD of a spring expands under compression. Consider this if the spring goes into a tube or a bore during assembly. Also remember that the OD of a spring is subject to manufacturing tolerances, just […]

Filed Under: Mechanical PT, Motion Selection Guides

How to select an electric actuator: An engineer’s guide

August 24, 2012 By Leslie Langnau Leave a Comment

Updated November 2019 ⚙️ Many applications call for the use of electromechanical actuators — which include electric motors paired with mechanical devices for converting the motor’s rotary motion into linear motion. In fact, today’s actuators are so efficient that the variety available for different design needs has proliferated. That means that actuators today are easier than […]

Filed Under: Actuators, Motion Selection Guides Tagged With: Tolomatic

How to size and select ballcrews: An engineer’s guide

August 24, 2012 By Miles Budimir 1 Comment

When specifying a ball screw, understanding the application criteria that the component needs to satisfy is essential. There are several factors to consider and each one plays a role in the decision-making process. One approach is to think of the acronym LOSTPED to help evaluate the application. LOSTPED stands for: Load – including the mass being […]

Filed Under: Mechanical PT, Motion Selection Guides

How to size and select gearboxes: A Motion Engineer’s Guide

August 24, 2012 By Lisa Eitel 1 Comment

Updated May 2016. || Application-tailored and custom gearboxes are increasingly common, mainly because they’re easier than ever to manufacture to specification. That’s not to say that the design work isn’t challenging. However, modern manufacturing lets some suppliers make gearboxes and components to meet specific application requirements. New supplier approaches to giving engineering support as well […]

Filed Under: Gearmotors, Gears + Gearing, Motion Selection Guides

How to select a lead screw: A design engineer’s guide

August 24, 2012 By Miles Budimir Leave a Comment

Lead screws use the helix angle of the thread to convert rotary motion to linear motion. The performance of a lead screw depends on the coefficient of friction between the nut and the screw, which in turn depends on the material used for the nut and screw. Here’s an overview of the most important factors […]

Filed Under: Linear Motion, Mechanical PT, Motion Selection Guides

How to select a motion controller: An engineer’s guide

August 24, 2012 By Miles Budimir Leave a Comment

A motion controller is the core of any motion control system. Motion controllers essentially take an input command, which can be a motion profile consisting of position commands, and issue torque commands to a drive which powers a motor and moves a load. Choosing the right motion controller for your application begins with knowing the […]

Filed Under: Controls, Motion Selection Guides

How to select a motion control network: An engineer’s guide

August 24, 2012 By Miles Budimir Leave a Comment

With the vast range of motion control applications, no one-size-fits-all approach to selecting a motion control networks exists. However, there are a few key factors to consider when deciding on which network to select for a given application. 1. Reaction time and precision When selecting a motion network, closely evaluate the scan rate, how the […]

Filed Under: Motion Selection Guides, Networking + IoT

How to select a pneumatic actuator: An engineer’s guide

August 24, 2012 By Lisa Eitel Leave a Comment

Updated April 2015. || Driving linear-motion applications with pneumatic actuators (or air cylinders) is a relatively easy and inexpensive approach. The actuator technology has existed for more than 50 years, but better piston seals and rod wiper seals (of modern materials) make pneumatic actuators more resilient and efficient than ever. These seals reduce leakage and […]

Filed Under: Actuators, Linear Motion, Motion Selection Guides

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