Dynamic brakes in electric motor drives divert rising DC bus voltage seen during load deceleration. Here we explain how to size the resistors that process that voltage. By Lawrence Kren | Contributing writer Dynamic brakes divert rising DC bus voltage to an appropriately sized resistor where that voltage is then dissipated as heat. This process […]
Mechanical PT
New mini planetary gearmotors for small stepper motors
Applied Motion Products’ new PH Series mini planetary gearmotors are used with small step motors in NEMA 8, 11, and 14 frame sizes. The small design of the gearheads allows them to be paired with small motors and doesn’t adversely affect the outside dimensions of the combined gearmotor. These gearmotors are used in applications where […]
Railway relies on advanced backstopping clutch technology
The famous Mount Washington Cog Railway in New Hampshire has been transporting visitors to the highest peak in the Northeastern US since 1869. At the summit, 6,288 ft above sea level, the mountain experiences some of the most extreme weather conditions in the world with wind chill temperatures down to -102°F. A directly measured surface […]
Top 12 design considerations for power-off brakes
The proliferation of new applications for power-off brakes demands fresh design approaches leveraging leading brake manufacturers’ accumulated design experience. Key to optimizing designs for life, cost, and performance is early collaboration with the brake manufacturer. By Brian Mather • Ogura Industrial Corp. Machine designers in the motion-control industry recognize power-off brakes by the following terms: […]
Bush and shaft assemblies feature 4-micron clearance
NB Corporation’s FIT Series of slide bush and shaft assemblies optimize clearance between shaft and bush by offering clearances of 4 microns. Shaft end placement deviation is reduced 70% from the standard 0.046 mm when compared with the FIT Series which is only 0.011 mm. Because NB achieves a perfect fit, designers can take advantage […]
New gearboxes for electric motors in mobile machines
As part of its new, extensive eLION platform for the electrification of mobile working machines, Bosch Rexroth has developed spur gearboxes which vehicle manufacturers can use to unlock the full potential of new electric motors. The 1-speed spur gearbox (eGFZ 9100) and the 2-speed shift gearbox (eGFZ 9200) are installed in the central section of […]
Leading motion-control and actuation options for robotics
Advanced robotics for industrial and consumer applications demand sophisticated power-dense motion components for joints and linkages that must run smoothly, often at high torque and relatively low speed. The challenge is compounded when the robotic application must also make precise moves. At the core of most leading robotic-actuator options are electric motors. That’s because motor-driven designs […]
Basics of wave and cycloidal gearing for robotics and servo designs
Many of today’s precision applications necessitate gears capable of dramatic speed reductions, power densities, and transmission accuracies. Leading choices in these designs include trochoidal and cycloidal gearing as well as gearsets relying on wave-inducing subcomponents having an elliptical or Reuleaux or other polygonal shape. Trochoidal and cycloidal gearing includes elements that rotate and trace curves around […]
New plastic bevel gears from igus offer lubrication-free motion
igus has expanded its gear offering with bevel gears made of its iguform S270 and igutek P360 high-performance plastics. These abrasion-resistant, self-lubricating gears are a lightweight and maintenance-free alternative to traditional metallic gears. Gears are widely used as drive elements in a range of applications, from e-bikes to locking systems to actuators. However, when forces […]
How to calculate retaining ring maximum speed (rpm), and when it matters
Selecting an appropriate retaining ring for an application typically involves evaluating factors such as installation stress, the radial load exerted by the ring, and the thrust capacity of the ring. And because the groove that holds the ring is integral to the ring’s performance, groove deformation needs to be considered as well. But when an external […]