Paul Heney - Motion Control Tips

Record growth for global motion control and motors market recorded in 2018

March 26, 2019 By Paul Heney Leave a Comment

The global motion control and motor market experienced record growth in 2018, with $3.827 billion in shipments, up 8% over 2017. According to the Motion Control & Motor Association, part of the Association for Advancing Automation (A3), shipments were up 3% in the last quarter of the year, at $946 million, contributing to the overall annual growth of the market.

“Motion control and motor technologies are getting smarter, more capable and more productive, and as a result, are playing pivotal roles in increasing the overall productivity of any given operation,” said Dana Whalls, VP of A3. “As these technologies continue to advance, especially those targeted at progressively smaller devices, the industry will see even more growth.”

The largest categories within the overall market were motors (40%), actuators and mechanical systems (19%), and electronic drives (17%). Those three categories grew 11% to $1.508 billion, 12% to $735 million, and 7% to $641 million respectively, which contributed to the overall growth. The strong performance in these markets highlights the substantial role motion control and motor technologies play in growing automation worldwide.

Digitalization is having the biggest impact on the motion control and motors market. It saves on maintenance and downtime costs by providing data to identify probable component or machine failures well before they happen.

“Digital transformation of the industrial landscape has reached an inflection point, and implementation among early adopters has given way to broader market penetration,” Whalls said. “Data is now being captured at the component, machine, line, plant and enterprise levels. Modern components simplify digitalization with built-in connectivity, memory, and processing capabilities, and edge-computing devices send data sets to the cloud where it is mined with analytics. This enables much more rapid, informed decisions.”

Whalls expects to see higher, more intelligent performance in motors in a smaller footprint. “Frameless motors are providing greater flexibility for integration into compact spaces,” she said. “The increase in battery operated mobile devices, for example, has created a demand for smaller drives that fit in a constrained space and don’t add weight. Today’s smaller drives perform more intelligent functions with onboard memory and processing power that allow them to detect bearing defects, enable an operator to clear a jam without invoking lockout tag out, or even act as a master controller for a network of daisy-chained drives.”

Motion Control & Motor Association (MCMA)
www.motioncontrolonline.org

New ABB drives bring enhanced control to DC installations

March 4, 2019 By Paul Heney Leave a Comment

ABB’s new series of dc variable speed drives (VSDs) allow users with a large installed base to get better performance from their existing systems. With the new DCS880 VSDs, customers who are heavily invested in a dc system have the option to continue using dc technology while better aligning with modern ac advancements.

The dc VSDs are built on ABB’s all-compatible, common drive platform, sharing the same control panel, features and tools as recent- and future-generation ABB drives. Once users have learned one ABB all-compatible drive, they can easily use other all-compatible drives — both dc and ac.

They are also easily integrated with ABB Ability monitoring services – ABB’s unified, cross-industry, digital offering, which provides real-time data about drive status and performance from any location. Monitoring parameters include drive availability, environmental conditions and fault events.

Optimized for safety, simplicity, and user-friendliness, the drives feature built-in functions, such as safe torque off (STO), which prevents unexpected startup of machinery. This protects people and equipment by reducing risk during operation.

DCS880 drives have the flexibility to meet the precise needs of a broad range of industrial environments and applications with superior speed and torque control in a compact, space-saving design that easily fits into electrical control rooms. They can handle advanced programming with standard IEC languages and include many ready-made, dedicated application programs, including those for a variety of cranes, such as industrial, harbor, tower and marine deck cranes.

Other suitable applications include extruders, winches, winders, conveyors, mixers, mill stands, centrifuges, test benches, elevators, electrolysis and kilns. The DCS880 is also a great solution for non-motor applications like magnets and battery charging.

ABB’s smartphone service applications, Drivebase and Drivetune, connect wirelessly to the drive. Optional Bluetooth connectivity between the drive and mobile devices makes it easier and safer to access the drive in hazardous or difficult-to-access locations. It helps customers to maintain their drive performance and, in many cases, can save a visit from a service technician.

For more information please visit: https://new.abb.com/drives/dc/dcs880-s

ABB

ATI hosting Automation Expo at expanded HQ in North Carolina

February 25, 2019 By Paul Heney Leave a Comment

ATI Industrial Automation will host an Automation Expo on May 9, 2019 at its recently expanded and renovated headquarters in Apex, N.C. For the first time ever, current and prospective customers, industry partners and special guests will get a glimpse into the heart of ATI’s main operation and tour the new facility.

The one-day event features keynote speeches and presentations from recognized industry experts on a variety of automation and manufacturing topics. An exhibition area will feature new products and live robotic displays, demonstrating firsthand how end-effector technology can be leveraged for improved productivity in a wide variety of applications

Attendees will also have the opportunity to network with speakers, other attendees and personnel from partner automation companies who will also be on hand. Additionally, attendees can discuss their specific automation challenges and possible solutions with ATI account managers and engineers.

ATI’s passion is helping to solve unique automation challenges and elevate processes. The Automation Expo is designed to benefit both those considering an initial foray into robotic automation, as well as those looking to upgrade or enhance their existing robotic lines.

ATI’s headquarters facility is located at:

1031 Goodworth Dr.
Apex, NC 27539

For additional information and registration visit www.ati-ia.com/atiexpo. The event will run from 8:00 am to 4:00 pm; lunch will be served. A detailed schedule of the day’s events, including special guests and presentation topics, will be announced soon.

SCHUNK to hold Technology Event on the same day in nearby Morrisville, N.C.

SCHUNK is hosting a Technology Event at its nearby Morrisville, N.C. offices on the same day. There will be complimentary transportation provided between both events. ATI and SCHUNK are delighted to host this celebration of automation technology. Visit www.tinyurl.com/schunkribboncutting to register for the SHUNK event.

ATI Industrial Automation
www.ati-ia.com

Applied Motion to exhibit integrated servo motors, servo drives, stepper drives at Automate

February 22, 2019 By Paul Heney Leave a Comment

Applied Motion Products will demonstrate a selection of new integrated motors and drives for both servo and stepper motors in Booth #8147 at the Automate Show to be held at McCormick Place, Chicago, from April 8-11, 2019

Products on display will include the following:

• MDX Integrated Servo Motors that combine high torque density, low inertia servo motors with on-board drives and controllers to create all-in-one integrated motor solutions that save on space, wiring, and cost over conventional servo systems with separate motor and drive components.
• StepSERVO Integrated Motors that provide cost-effective and high-torque motion control for high throughput applications such as packaging and labeling, automated test and measurement, and automated assembly.
• STF Stepper Drives that support a range of industrial Ethernet and Fieldbus network protocols including EtherCAT, EtherNet/IP, CANopen, Modbus, Ethernet and RS-485, as well as a proprietary Serial Command Language (SCL) for efficient network communications over Ethernet (UDP or TCP) and RS-485. Using STF Stepper Drives, system designers and machine builders have the flexibility to control step motors using the network protocol of their choice.
• SV200 Digital Servo Drives that operate on 24, 48 or higher dc supply voltages for space-constrained and multi-axis motion control applications.

Applied Motion Products
www.applied-motion.com

High-torque synchronous belt for industrial applications

February 20, 2019 By Paul Heney Leave a Comment

Gates has introduced the PowerGrip GT4 belt, a newly designed ethylene elastomer (EE) high-torque synchronous belt for industrial markets.

The PowerGrip GT4 reflects Gates’ dedication to innovation in materials science and process engineering.Many of the elastomer synchronous belts in the market today are made using chloroprene, a material that has performance limitations. The new Gates PowerGrip GT4 belt construction replaces chloroprene with a special EE formulation that delivers much higher performance. The company pioneered ethylene elastomer technology with its line of Micro-V belts in automotive markets and applied that materials science technology to PowerGrip GT4 for industrial markets.

PowerGrip GT4 has the highest power-carrying capacity in the segment, a larger temperature range and improved chemical resistance. This allows for narrower drives and a broader range of applications to be served. For machine builders, this creates design flexibility and improves the ability to fit a belt drive into smaller spaces or to utilize more torque. Distributors can differentiate with a higher-performance offering and end-users running industrial drives as part of their operations experience a lower total cost of ownership. The improved performance characteristics also support additional market opportunities with the conversion of roller chain to belt drive solutions, enabling a transformation from a high-maintenance chain to a high-performance belt.

“PowerGrip GT4 extends the success we’ve had with the PowerGrip family of industrial belts over many years by upping the performance bar,” said Tom Pitstick, CMO and SVP of Product Line Management for Gates. “It’s right at home in heavy-duty industrial environments driving pumps, conveyor systems and other machinery where efficiency, reliability and high quality are required. PowerGrip GT4 belts eliminate the need for lubrication and maintenance, run quietly and reduce contamination risks, further extending our ability to replace traditional chain drives in key end markets.”

Gates will offer a full portfolio of PowerGrip GT4 belts in 8mm and 14mm tooth pitches, and lengths exceeding 6.5 meters. Samples are available now with full-scale production beginning in North America and Europe in Q2 2019, with Asia to follow later in the year.

Gates
www.gates.com

PTDA Foundation accepting nominations for 2019 Wendy B. McDonald Award

February 19, 2019 By Paul Heney Leave a Comment

The PTDA Foundation’s Wendy B. McDonald Award recognizes a woman who has established herself as an integral contributor to her company’s success and brought positive change to the power transmission/motion control industry. The PTDA Foundation established the award in 2014 to honor the memory of Wendy B. McDonald, one of the power transmission/motion control industry’s true pioneers.

An innovative woman business owner, Mrs. McDonald left many legacies through her long career in the industry. Her charm and grace are legendary as well as her philanthropy and commitment to give back to the industry and the communities that led to her success.

The 2018 recipient of the award was Ellen Holladay of Motion Industries. Previous recipients include Tribby Warfield, formerly of Kaman Industrial Technologies Corporation, Linda Miller of B&D Industrial, Elizabeth (Liz) Moon of Kaman Industrial Technologies Corporation and Pat Wheeler of Motion Industries (Canada). These deserving women have made their way in the power transmission/motion control industry (PT/MC) and contributed to the industry’s success.

The Wendy B. McDonald Award is presented annually, when merited. Nominations are now being accepted through June 14, 2019, and will be judged by the following criteria:

Nominees must be female and employed by a PTDA member company within the calendar year for which the nomination is being made.
Nominees must exemplify leadership and integrity in all business relationships.
There are no criteria with respect to title, position in company or years of experience.

Download the criteria and nomination form at ptda.org/WBMcDonaldAward. The Award will be presented at the PTDA Industry Summit on October 25 in Austin, Texas.

The PTDA Foundation, whose work is funded solely by donations, was founded in 1982. Its core purpose is to champion education, outreach and research initiatives relevant to the PT/MC industry that enhance the knowledge and/or professionalism and productivity for industry stakeholders. PTDA Foundation is a not-for-profit, tax-exempt 501(c)(3) corporation; contributions are tax deductible to the full amount allowed by law. For more information, visit ptda.org/Foundation.

PTDA forecasting slowing growth trend for 2019

February 15, 2019 By Paul Heney Leave a Comment

The fourth quarter 2018 Sales History & Outlook Report (SHOR) released by the Power Transmission Distributors Association (PTDA) indicates the average PTDA distributors’ index for total sales during 4Q18 was 5.4 percent higher compared to 2017. PTDA manufacturers’ index annual average was also strong, up 7.3 percent year over year in December. Leading indicators suggest the Index annual average will decline mildly in 2019.

The 4Q2018 PTDA Business Index moved downward to a reading of 57.9 compared to the third quarter reading of 63.1 but still remains slightly above ISM’s U.S. Purchasing Managers Index (PMI) of 56.6. The overall trend indicates slowing growth ahead for PTDA member sales.

PTDA members participating inSHORreceive the results and forecasts through 2020 at no charge after the close of the calendar quarter. For more specifics on the forecast for power transmission/motion control sales through distribution as well as forecasts for manufacturer sales, purchase the 4Q2018 SHOR at ptda.org/SHOR.

The PTDA Business Index is modeled after the widely respected PMI and tracks change in business activity, new orders, employment, supplier deliveries, inventories, prices and backlog in the PT/MC industry to arrive at an overall index. The entire 4Q2018 PTDA Business Index report is available through PTDA’s website at ptda.org/Index.

The Power Transmission Distributors Association is the leading global association for the industrial power transmission/motion control (PT/MC) distribution channel. Headquartered in Chicago, PTDA represents power transmission/motion control distribution firms that generate more than $16 billion in sales and span more than 2,700 locations. PTDA members also include manufacturers that supply the PT/MC industry.

PTDA
ptda.org

MDBL Series of controls for brushless dc motors

January 17, 2019 By Paul Heney Leave a Comment

Minarik Drives has introduced the MDBL Series, a new family of versatile, feature-rich, configurable controls for brushless dc motors. MDBL drives control motors ranging from 90 to 280 Vdc, up to 5 amps/1.5 hp, using either 115 Vac or 230 Vac line sources. On-board trim pots allow operators to quickly set minimum/maximum speeds, acceleration/deceleration rates, motoring and regening current limits, as well as the proportional and integral feedback gains.

An onboard microprocessor allows for custom programming the MDBL Series — for tasks as simple as changing the purpose of a jumper or trim pot, or as complex as programming an entire application-specific routine. The MDBL also seamlessly integrates PLC-like functionality into operations, eliminating the need for a separate PLC altogether or enhancing systems without PLCs. These controls are positioning-application capable, with feedback sampling rates of 16Khz. Each drive is designed for feedback from 120° hall effect sensors and can be commanded with a wide range of analog inputs with Minarik Drives’ built-in isolation.

Minarik MDBL series highlights:
• UL 61800-5-1 listed (Note: this standard will obsolete UL 508C in 2020)
• NEMA 4X packages available in both steel and plastic
• Doubler mode: Able to convert 115 Vac input into 280 Vdc output.
• Isolated inputs: Accepts floating or grounded signals 0 ± 5 Vdc, 0 ± 10 Vdc or 4-20 mA
• Diagnostic LEDs for power and status (e.g. undervoltage, overvoltage, short circuit/current trip, overheating warning/trip)
• Thermally-protected – recognizes when overheated as a result of overload
• Hall effect sensors: 120°, 5 Vdc, 75 mA combined
• Separate current limits for operation and regen braking
• 16-bit microcontroller on board, ready for mission-specific configurations

Minarik Drives
www.minarikdrives.com

Dana acquires SME Group, enhances electromobility capabilities

January 15, 2019 By Paul Heney Leave a Comment

Dana Incorporated announced that it has completed the acquisition of the SME Group, headquartered in Arzignano, Italy. The global SME Group designs, engineers, and manufactures low-voltage ac induction and synchronous reluctance motors, inverters, and controls for a wide range of off-highway electric vehicle applications, including material handling, agriculture, construction, and automated-guided vehicles.

The addition of SME’s low-voltage motors and inverters, which are primarily designed to meet the evolution of electrification in off-highway equipment, significantly expands Dana’s electrified product portfolio.

“Dana’s acquisition of SME enhances our ability to address the electrification and hybridization needs of our customers, while also increasing the potential for incremental content per vehicle,” said Jim Kamsickas, president and CEO of Dana. “SME’s exceptional electric motor and inverter products, which largely support off-highway applications, are highly complementary to the technologies we acquired with TM4, which are predominately focused on light- and commercial-vehicle applications.”

“Dana is equipped to provide complete e-Propulsion systems that balance the demands for performance, power density, and weight,” said Christophe Dominiak, CTO for Dana. “The addition of SME’s low-voltage induction motors rounds out our already robust offering of high-voltage permanent magnet motors and enables us to deliver a complete range of electrified solutions for our customers.”

Dana’s existing portfolio of Spicer Electrified with TM4 motors and inverters combined with SME’s low-voltage motors will expand the company’s capabilities to applications ranging up to 250kW.

The privately held SME Group employs more than 100 people and operates in China, Germany, Canada, and Italy.

Dana’s electrification capabilities will be further strengthened by the anticipated acquisition of the Drive Systems segment of the Oerlikon group, enabling Dana to provide products for a broad range of hybrid and electric-vehicle configurations. The transaction is expected to close in the first quarter of 2019.

Dana Inc.
www.dana.com

Measurement, Control & Automation Association announces 2019 Board of Directors

December 24, 2018 By Paul Heney Leave a Comment

The Measurement, Control & Automation Association (MCAA) announced its 2019 Board of Directors. MCAA President, Teresa Sebring, said, “I am pleased to welcome our newest Officers and Directors. The MCAA Board is comprised of individuals with diverse backgrounds and industry experiences that make them an asset to the organization.”

Mike Waters, President & CEO of SOR Controls Group, Ltd. was elected Chairman. SOR Controls Group, Ltd. (SCG) is a global leader in the design and manufacture of measurement and control devices under the brands of SOR Inc., Smart Sensors Incorporated, SETEX Products, and Sensor Sampling. SOR Controls Group actively serves all sectors of the process industry with particular strengths in the Oil & Gas, Petrochemical, and Power segments. SOR is headquartered in Lenexa, Kan. and has regional offices in Beijing, London, Houston, Chennai and Dubai, and manufacturing locations in Lenexa and Houston.

Prior to joining SOR, Waters served in several senior leadership positions at CIRCOR International from 2006 to 2012, including VP & General Manager of Sagebrush Pipeline Equipment and Pipeline Engineering. Previously, Mike was the President of Flow-Zone LLC, a Gulf Coast-based oilfield supply company. He began his career with Emerson Electric Corp. as a member of the Rosemount Measurement & Control (now Emerson Process Automation) organization.

In addition to leading the MCAA Board, Waters currently serves on the Boards of Milbank Manufacturing, Inc., and Big Elk Energy Systems, LLC. Mike is a former Advisory Board member of the Petroleum Equipment & Services Association. He holds a BS in Engineering Technology/Industrial Distribution from Texas A&M University, and a MBA in Finance from the University of St. Thomas in Houston. Waters served as Vice Chairman in 2018 and has been on the MCAA Board since 2016.

Scott Saunders, President, Moore Industries International Inc. will serve as Vice Chairman. He joined Moore Industries in 1999 and has held various leadership roles with the company until assuming the role of President/CEO in 2014.

Acquisitions of Powers Process Controllers in 2000 and Hawke Fieldbus in 2005 have continued Moore Industries’ position as a world leader in the design and manufacture of interface instruments for industrial process control, system integration, and the factory automation industries. Moore Industries is an international company headquartered in North Hills, Calif. with direct sales and support offices in strategic worldwide locations including the U.S., Australia, Belgium, the Netherlands, the People’s Republic of China and the United Kingdom. Saunders holds a Bachelor of Science in Business Management from Winthrop University. He has been on the MCAA Board since 2016.

2019 newly elected Directors-at-Large include:
• Deryl Bell, President, Carotek Inc.
• Russ Graybill, Director Product Marketing, Yokogawa Corporation of America
• Stephen Santangelo, President, Palmer Wahl Instruments Inc.
• Colin Sheridan, President, Tel-Tru Manufacturing Co.

The remainder of the Board is comprised of:
• Immediate Past Chairman: Bharat Naik, President of Reotemp Instruments
Directors-at-Large:
• Mike DeLacluyse, President, Lesman Instrument Company
• Bill Edinger, General Manager Process Instrumentation, Siemens Industry
• Gary Johnson, President, Azbil North America Inc.
• Jim Winter, Director of Global Process Business, Rockwell Automation

Founded in the early 1940s, MCAA has been serving leading industry organizations for 75 years. It is the trade association for manufacturers and distributors of instrumentation and systems associated with the Measurement, Control & Automation Industry. MCAA provides resources for business effectiveness and growth through unsurpassed market and business insights, unique networking opportunities, and unbiased, affordable market data.

The association is headquartered in Poquoson, Va. For more information about MCAA, visit TheMCAA.org.