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Motion Control Tips

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Gears + Gearing

Basics of wave and cycloidal gearing for robotics and servo designs

★ By Lisa Eitel Leave a Comment

Many of today’s precision applications necessitate gears capable of dramatic speed reductions, power densities, and transmission accuracies. Leading choices in these designs include trochoidal and cycloidal gearing as well as gearsets relying on wave-inducing subcomponents having an elliptical or Reuleaux or other polygonal shape. Trochoidal and cycloidal gearing includes elements that rotate and trace curves around […]

Filed Under: Editor Blogs, Featured, Gears + Gearing, Industrial Automation, Integrated Motion Systems

New plastic bevel gears from igus offer lubrication-free motion

★ By Miles Budimir Leave a Comment

bevel gears

igus has expanded its gear offering with bevel gears made of its iguform S270 and igutek P360 high-performance plastics. These abrasion-resistant, self-lubricating gears are a lightweight and maintenance-free alternative to traditional metallic gears. Gears are widely used as drive elements in a range of applications, from e-bikes to locking systems to actuators. However, when forces […]

Filed Under: Featured, Gears + Gearing, Mechanical PT Tagged With: igus

Motion system design: How to manage inertia mismatch

★ By Danielle Collins Leave a Comment

Motor Load Coupling Inertia

One of the most important parameters when sizing a motion system is the inertia of the load being moved. Regardless of the type of motor being used — AC induction, stepper, brushless DC, or AC servo — the ratio of the load inertia to the motor inertia has an important influence on system performance. If the […]

Filed Under: FAQs + basics, Featured, Gears + Gearing, Motors, Servo Drives

New robotic cycloidal gearbox from GAM

★ By Miles Budimir Leave a Comment

gearbox

GAM’s newest GCL cycloidal gearboxes provide high precision and rigidity for horizontal and vertical robotic and motion control applications. The GCL is designed to withstand the frequent start-stop impact loads of industrial robots and other motion control applications with impact resistance five times nominal torque. The GCL series is available in a wide range of […]

Filed Under: Gears + Gearing, Mechanical PT Tagged With: GAM

Extensive line of spur gears from KHK USA

★ By Miles Budimir Leave a Comment

spur gears

KHK USA Inc. has launched an extensive line of metric spur gears. A large selection of off-the-shelf KHK spur gears are available in many materials, configurations, modules and numbers of teeth, and KHK quick customized products can be ready within 5 business days. Spur gears are cylindrical disks that have involute shaped teeth cut into […]

Filed Under: Gears + Gearing, Mechanical PT

What’s the current status of AGMA and ISO gear quality standards (and why are they so confusing)?

★ By Danielle Collins Leave a Comment

Gear quality standards developed and published by the American Gear Manufacturers Association (AGMA), have dominated gear manufacturing in the U.S. market since the 1960s. But in the 1990s, AGMA began working with the International Organization for Standardization (ISO) to update and harmonize gear quality standards, with several versions of both AGMA and ISO standards published […]

Filed Under: FAQs + basics, Featured, Gears + Gearing

NORD adds new gear units with thermally optimized housings

★ By Miles Budimir Leave a Comment

gear units

NORD’s new MAXXDRIVE XT series features right-angle gear units with thermally optimized housings, output torques from 132,800 to 663,800 lb-in, ratios from 6.14 to 22.91:1, and 30 to 2,825 hp across seven sizes. The MAXXDRIVE portfolio offers parallel and right-angle industrial gear units with high output torques from 132,800 to 2,301,200 lb-in, ratios from 5.54 […]

Filed Under: Gears + Gearing, Mechanical PT Tagged With: NORD

Gearbox buyers’ guide from Ondrives

★ By Mike Santora Leave a Comment

ondrives-gearbox-image

After many years of discussing gearboxes with engineers, we have developed a questionnaire we use to ensure that we have found all the necessary details of an application. We use this even if the engineer specifies our standard part number. The correct gearbox may have been chosen, but: 1.Are there any lower-cost alternatives to consider […]

Filed Under: Gears + Gearing Tagged With: ondrives

What are different ways to express a gear ratio?

★ By Danielle Collins Leave a Comment

gear ratio

In motion control systems, gears are used to change the torque and speed delivered by a motor to a driven component. Depending on how the gears are arranged, they can either increase the delivered torque and decrease the output speed (the most common arrangement in motion control applications) or decrease the delivered torque and increase […]

Filed Under: FAQs + basics, Featured, Gears + Gearing

What are multi-stage gearboxes and when are they used?

★ By Danielle Collins Leave a Comment

multi-stage gearboxes

Gearboxes are commonly used in motion control applications to change the output speed and torque from a motor to a driven component. By using a smaller gear with fewer teeth (commonly referred to as a pinion) to drive a larger gear with a higher number of teeth, the torque delivered to the load is increased while […]

Filed Under: FAQs + basics, Featured, Gears + Gearing

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