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Motion Control Tips

Automation • Motion Control • Power Transmission

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FAQs + basics

Classifying hazardous locations: What’s the difference between Class, Division, and Zone?

October 1, 2021 By Danielle Collins Leave a Comment

hazardous locations

According to the National Fire Protection Association, a hazardous location is an area where fire or explosion hazards may exist due to electrical equipment operating in the presence of flammable or ignitable gases, liquids, or vapors, or in the presence of combustible dust, fibers, or flyings. But even within this definition, the risk of fire or […]

Filed Under: FAQs + basics, Featured, Industrial Automation

How do Hall effect sensors work and where are they used in motion applications?

September 21, 2021 By Danielle Collins Leave a Comment

Hall effect

The Hall effect is an outcome of the Lorentz force at work. When a thin conductor (or semiconductor) has a steady flow of current running through it and a magnet is placed so that its magnetic field runs perpendicular to this current, the magnetic field of the current reacts to the magnetic field of the […]

Filed Under: FAQs + basics, Featured, Incremental Encoders, Rotary Encoders, Sensors + Vision

Why do servo drives use PWM and how does it work?

September 13, 2021 By Danielle Collins Leave a Comment

PWM generator signals

The basic function of a servo drive is to convert, or amplify, low-power signals from the controller into higher-power signals to be delivered to the motor windings. Servo drives (also referred to as servo amplifiers) can be either linear or switching types, depending on how power is delivered to the motor from the switching devices […]

Filed Under: FAQs + basics, Featured, Servo Drives

When is dither helpful in motion control systems?

September 3, 2021 By Danielle Collins Leave a Comment

dither signal

Dither is one of several terms used to describe small, rapid, back-and-forth movements of an object. Depending on the context, when the term “dither” is used in motion control systems, it can refer to purposeful, commanded movements or to unintended, unwanted motion. In some motion systems, dither is purposely induced to reduce the effects of […]

Filed Under: Encoders, FAQs + basics, Featured, Piezo Motors, Servo Drives, Servo Motors

What is an observer in motion control and how does it affect performance?

August 27, 2021 By Danielle Collins Leave a Comment

observer diagram

A servo control loop uses sensor feedback to determine whether the system’s actual state (position, velocity, or torque) matches the commanded state. But sensors feedback isn’t perfect — even high-quality encoders and sensors can introduce noise, phase lag, and other errors in measurement. One way to improve the feedback of a servo control system is […]

Filed Under: Controls, FAQs + basics, Featured, Servo Drives

What type of encoder can measure speed?

August 23, 2021 By Danielle Collins Leave a Comment

encoder speed

Encoders and resolvers are used to track the angular or linear position of an object, such as a motor shaft (angular measurement) or a linear actuator (linear measurement). And with the addition of a clock signal, encoders and resolvers can also be used to measure the speed of the object. A resolver uses a rotor with […]

Filed Under: Encoders, FAQs + basics, Featured

What’s the difference between radial and axial ring encoders?

August 12, 2021 By Danielle Collins Leave a Comment

radial and axial ring encoders

A traditional rotary encoder measures the position or speed of a rotating shaft, with mounting via a coupling or a hollow bore that allows the encoder to fit over the shaft. But not all rotating components have a shaft to which the encoder can mount. For example, direct-drive rotary motors — also known as torque motors, […]

Filed Under: Encoders, FAQs + basics, Featured

What are Sawyer motors and where are they used?

August 6, 2021 By Danielle Collins Leave a Comment

dual axis linear stepper motor

Originally named for Bruce Sawyer, who patented the design in 1968, Sawyer motors are a type of planar motor, and are sometimes referred to as “dual-axis linear stepper motors” since they use stepper motor technology and the moving part can travel in both the X and Y directions. Like other planar motor designs, Sawyer motors […]

Filed Under: FAQs + basics, Featured, Gantries + Stages, Linear Motors

Updated MEPS: Regulation (EU) 2019/1781 for motors and drives takes effect in July 2021

July 30, 2021 By Danielle Collins Leave a Comment

(EU) 2019/1781 Efficiency Regulations

In 2011, the EU implemented minimum efficiency performance standards (MEPS) for electric motors used in residential, commercial, and industrial applications with Commission Regulation (EC) 640/2009, which was implemented in three stages through 2017, and its amendment Regulation (EU) 4/2014. In October 2019, Regulation (EC) 640/2009 was replaced with Commission Regulation (EU) 2019/1781, which outlines updated efficiency […]

Filed Under: AC Motors, FAQs + basics, Featured, Industrial Automation

What are electromagnetic power-off brakes and where are they used?

July 24, 2021 By Danielle Collins Leave a Comment

spring-applied power-off brake

Power-off brakes are commonly used in motion control applications for stopping or holding a load (or both), especially on vertical axes or for emergency stop functionality in servo applications. Power-off brakes are so named because the brake is engaged when power is removed from the system — either intentionally or accidentally. (Power-off brakes are also […]

Filed Under: Brakes + Clutches, FAQs + basics, Featured

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